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1999 Mercedes-Benz C230 Service & Repair Manual Software

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: C230 Year: 1999 Codes Chassis Code: W202 👋 Introduction Market Position Segment: Compact Executive Sedan Competitive Analysis Key Competitors: BMW 3 Series (E46),...
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1999 Mercedes-Benz C230 Service & Repair Manual Software
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
C230
Year:
1999
Codes
Chassis Code:
W202
👋 Introduction
Market Position
Segment:
Compact Executive Sedan
Competitive Analysis
Key Competitors:
BMW 3 Series (E46), Audi A4 (B5), Lexus IS200, Volvo S40
Key Features
Vehicle Highlights:
Renowned Mercedes-Benz build quality, comfortable ride, refined interior, strong safety reputation
📋 Manual Details
Coverage Areas
Coverage:
Complete service and repair for 1999 Mercedes-Benz C230
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Official Service and Repair Manual Software
Language
Language:
English
Format
Format:
Digital Software (likely PDF or proprietary executable)
Searchability:
Likely searchable by keywords, component name, or diagnostic code.
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system
Drivetrain:
Transmission (automatic), differential, drive axles, clutch (if applicable)
Chassis:
Braking system (hydraulic, ABS), steering system, suspension system (front and rear), wheels and tires
Electrical:
Ignition system, starting system, charging system, lighting, instrument cluster, body control modules, CAN bus (if equipped)
Body And Interior:
Body construction, exterior panels, interior trim, seats, HVAC system, door mechanisms, glass
Fuel System:
Fuel pump, injectors, fuel filter, fuel pressure regulator, evaporative emission control (EVAP) system.
Ignition System:
Spark plugs, ignition coils, crankshaft position sensor, camshaft position sensor.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, brake pad replacement, spark plug replacement
Troubleshooting:
Diagnostic procedures for common faults, symptom-based troubleshooting guides
Repair:
Component removal and installation, major repairs, engine overhaul, transmission overhaul, suspension component replacement, electrical system repairs
Specifications:
Torque specifications, clearance specifications, fluid capacities, diagnostic trouble codes (DTCs)
Engine Diagnostics:
Detailed diagnostic procedures, including sensor testing, actuator testing, and fault code interpretation.
Transmission Diagnostics:
Troubleshooting for transmission slippage, harsh shifting, and electronic control unit (TCU) issues.
Suspension Alignment:
Alignment specifications and procedures.
Electrical Schematics:
Comprehensive wiring diagrams for all major electrical systems.
Body Repair:
Procedures for body panel removal, replacement, and adjustment, including door and trunk lid alignment.
HVAC Service:
Diagnosis and repair of the heating, ventilation, and air conditioning system, including refrigerant handling.
Technical Depth
Depth:
Comprehensive (from basic maintenance to full rebuilds and complex diagnostics)
Diagnostic Tools:
Information on required diagnostic tools, including STAR diagnostic system compatibility (for later models, but foundational principles apply).
📊 Manual Specifications
File Format
File Type:
Software executable or PDF
Print Quality
Quality:
Digital, high-resolution graphics and text
Binding Type
Binding:
N/A (Digital Software)
Paper Type
Paper:
N/A (Digital Software)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M111 E23 ML (Supercharged)
Configuration:
Inline 4-cylinder, DOHC, 16-valve
Displacement:
2295 cc (2.3 Liters)
Performance
Horsepower:
192 hp @ 5300 rpm (with supercharger)
Torque:
200 lb-ft @ 2500 rpm (with supercharger)
Fuel System
Injection:
Electronic Fuel Injection (Bosch Motronic)
Fuel Type:
Premium Unleaded Gasoline (91+ octane)
Cooling System
Coolant Type:
Mercedes-Benz Approved Antifreeze/Coolant (e.g., G05)
Lubrication System
Oil Type:
SAE 0W-30 or 0W-40 Synthetic (MB Approval 229.5 or 229.1)
Engine Management
ECU Type:
Bosch Motronic M3.8.3
Emission Controls:
Advanced emission control systems for its time, including OBD-II compliance.
🔧 Transmission
Standard
Type:
5-speed automatic (5G-Tronic 722.6)
Optional
Type:
5-speed manual (rare in North America for C230 Kompressor)
Features
Automatic Modes:
Comfort (C) and Sport (S) modes
Fluid Specification
Automatic Transmission Fluid:
MB Approved ATF (e.g., MB 236.10 or 236.14)
📐 Dimensions
Exterior
Length:
177.7 inches (4513 mm)
Width:
67.7 inches (1720 mm)
Height:
55.1 inches (1400 mm)
Wheelbase
Wheelbase:
106.7 inches (2710 mm)
Weights
Curb Weight:
Approx. 3275 lbs (1485 kg)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4/5 stars (driver/passenger)
Active Features
Traction Control:
ASR (Anti-Slip Regulation)
Braking System:
ABS (Anti-lock Braking System), Front Ventilated Discs, Rear Solid Discs
Passive Features
Airbags:
Driver and Passenger front airbags, optional side airbags
Seat Belts:
Pretensioners with force limiters
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with CD player, optional cassette, and premium sound systems available.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Connectivity
Telematics:
Limited by modern standards; primarily focused on basic vehicle functions and diagnostics.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000 miles or 12 months, whichever comes first (depending on driving conditions and oil used).
Transmission Fluid Service:
Recommended every 40,000-60,000 miles for automatic transmission fluid and filter replacement.
Spark Plugs:
Check and replace as needed, typically every 60,000-100,000 miles (depending on type).
Fluid Specifications
Coolant Capacity:
Approx. 8.0 Liters
Brake Fluid Type:
DOT 4 (Mercedes-Benz approved)
Engine Oil Capacity:
Approx. 5.5 Liters (with filter change)
Known Issues
Mass Airflow Sensor:
Can become contaminated, leading to rough idling or poor performance.
Crankshaft Position Sensor:
Failure can cause no-start conditions or stalling.
Suspension Components:
Worn control arm bushings and ball joints are common due to age and mileage.
Heater Core:
Leaks can occur, leading to coolant loss and interior fogging.
Catalytic Converter:
Can degrade over time, affecting emissions and performance.
Supercharger Clutch:
The electromagnetic clutch for the supercharger can fail, disabling boost.
Eisenmann Exhaust:
Common aftermarket modification, but original exhaust systems can be prone to rust.
📚 Vehicle History
Brand Heritage
Manufacturer Legacy:
Founded in 1886, Mercedes-Benz is synonymous with luxury, engineering excellence, and automotive innovation.
Model Evolution
W202 Generation:
The W202 generation marked Mercedes-Benz's entry into the compact executive segment, offering a more accessible entry point to the brand while retaining core Mercedes-Benz values.
Production
Production Years W202:
1993-2000
C230 Kompressor Introduction:
The C230 Kompressor variant was introduced later in the W202 lifecycle, offering enhanced performance through a supercharged engine.
🏆 Awards & Recognition
Recognitions
Safety Awards:
The W202 generation generally received good safety ratings from organizations like IIHS and NHTSA for its era.
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