2004 Mercedes-Benz CL600 Service & Repair Manual Software

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: CL600 Year: 2004 Generation Chassis Code: C215 Generation Name: Second Generation (C215) Codes Engine Code: M137 (pre-facelift), M275 (facelift) 👋 Introduction Market Position...

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UGS: 331694

Mots clés: 2004 Car Cars CL600 Mercedes Mercedes-benz Misc

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Description

🏷️ Basic Information

Identification

Make:

Mercedes-Benz

Model:

CL600

Year:

Generation

Chassis Code:

Generation Name:

Second Generation (C215)

Codes

Engine Code:

M137 (pre-facelift), M275 (facelift)

👋 Introduction

Market Position

Vehicle Class:

Full-size Luxury Coupe.

Target Audience:

Affluent consumers seeking advanced technology, performance, and luxury.

Competitive Analysis

Key Competitors:

BMW 8 Series, Lexus SC 430, Bentley Continental GT (though positioned slightly higher).

Key Features

Powertrain:

Bi-turbo V12 engine, offering immense torque and smooth acceleration.

Suspension:

Advanced Active Body Control (ABC) for superior ride comfort and dynamic handling.

Interior Appointments:

Hand-stitched Nappa leather, premium wood trim, advanced COMAND system.

Technology:

Bi-xenon headlights, advanced climate control, optional dynamic seating.

📋 Manual Details

Coverage Areas

Diagnostic Procedures:

Extensive troubleshooting guides, fault code interpretation, diagnostic flowcharts.

Mechanical Systems:

Engine, transmission, drivetrain, suspension, steering, brakes.

Electrical Systems:

Wiring diagrams, component location, diagnostic procedures for all electrical systems.

Body And Chassis:

Bodywork repair, interior trim, chassis components, convertible top mechanisms (if applicable).

Maintenance Schedules:

Detailed factory recommended maintenance intervals and procedures.

Heating Ventilation And Air Conditioning:

HVAC system operation, diagnostics, and repair.

Safety Systems:

Airbag systems, ABS, ESP, seatbelt mechanisms.

Comfort And Convenience:

Power seats, windows, locks, mirrors, cruise control, keyless entry.

Special Equipment:

COMAND infotainment system, active suspension (ABC), bi-xenon headlights.

Page Count

Estimated Pages:

Over 2000 pages (typical for comprehensive Mercedes-Benz software).

Manual Type

Type:

Official Factory Service Manual / Repair Manual Software

Language

Language:

English

Format

Software Format:

Digital Software (likely a proprietary application or PDF collection)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

V12 Bi-Turbo engine (M275 in later 2004 models), cylinder heads, pistons, crankshaft, camshafts, valve train, lubrication, cooling.

Engine Management:

ECU diagnostics, fuel injection, ignition timing, emissions control, turbocharger systems.

Transmission Automatic:

5-speed automatic transmission (722.6) diagnostics, repair, fluid service, torque converter.

Drivetrain:

Rear-wheel drive, driveshafts, differential, axles.

Suspension Active:

Active Body Control (ABC) system: hydraulics, accumulators, struts, pump, diagnostics, bleeding procedures.

Suspension Passive:

Springs, shock absorbers (in conjunction with ABC), control arms, bushings.

Steering:

Power steering system, steering gear, steering column, adjustments.

Brakes:

Hydraulic system, ABS, ESP, brake discs, pads, calipers, parking brake, hydraulic fluid specifications.

Electrical Power Supply:

Battery, alternator, starter motor, voltage regulation.

Lighting:

Headlights (bi-xenon), taillights, interior lighting, fog lights, wiring diagrams.

Instrumentation And Controls:

Instrument cluster, gauges, switches, warning lamps, climate controls, COMAND interface.

Comfort Systems:

Power seats, seat memory, heated/ventilated seats, automatic climate control, door locks, windows, mirrors, sunroof.

Infotainment:

COMAND 2.5 NTG 1 (or similar), radio, CD changer, navigation, telephone integration.

Safety Restraints:

Airbag system (SRS), control modules, sensors, seatbelt pretensioners.

Body Structural:

Body panel replacement, structural integrity, corrosion protection.

Interior Trim:

Dashboard, door panels, headliner, console removal and installation.

Diagnostics Tools:

Use of Star Diagnosis (SDS) or equivalent diagnostic tools.

Procedures Included

Routine Maintenance:

Oil and filter changes, air filter replacement, spark plug replacement, fluid checks and top-offs.

Major Engine Repair:

Engine overhaul, cylinder head removal and installation, piston and ring replacement, bearing replacement.

Transmission Overhaul:

Complete disassembly, inspection, and reassembly of the 722.6 transmission.

Brake System Service:

Pad and rotor replacement, caliper service, brake bleeding, ABS component replacement.

Suspension Component Replacement:

ABC strut replacement, hydraulic line repair, pump replacement, alignment procedures.

Electrical Troubleshooting:

Step-by-step diagnostics for electrical faults using wiring diagrams.

Ac System Service:

Refrigerant recharge, leak detection, component replacement, system evacuation.

Body Panel Replacement:

Door, fender, hood, trunk lid removal and installation, adjustments.

Interior Component Repair:

Dashboard removal, seat repair, door panel repair, headliner repair.

Software Updates And Coding:

Procedures for updating control unit software and coding new modules (requires appropriate tools).

Component Testing:

Specific tests for sensors, actuators, and control modules.

Technical Depth

Depth:

Comprehensive, covering everything from basic maintenance to complete component overhaul and advanced diagnostics.

Diagnostic Capability:

Detailed diagnostic flowcharts, symptom-to-cause analysis, and troubleshooting trees.

Repair Instructions:

Step-by-step repair procedures with torque specifications, special tool requirements, and illustrative diagrams.

Wiring Diagrams:

Complete and detailed electrical wiring schematics for all systems.

Part Identification:

Identification of components and their associated part numbers (often requires separate EPC or VIN lookup).

Adjustment Procedures:

Detailed instructions for all necessary adjustments, from ignition timing to door alignment.

📊 Manual Specifications

File Format

Compatibility:

Requires a compatible PC with Windows OS (specific version may vary).

Searchability:

Typically features robust keyword search functionality for quick information retrieval.

Print Quality

Digital Resolution:

High-resolution digital content, ensuring clarity of text and diagrams.

Binding Type

Software Delivery:

Digital download or physical media (CD/DVD) depending on vendor and era.

Paper Type

Not applicable to software format; digital presentation is key.

⚙️ Engine Specifications

Primary Engine

Engine Type:

V12, Bi-Turbocharged

Displacement:

5.5 Liters (5513 cc)

Engine Code 2004:

M275 (most likely for a late 2004 model year, as M137 was phased out)

Performance

Horsepower:

493 hp @ 5000 rpm

Torque:

590 lb-ft (800 Nm) @ 1800-3700 rpm

Fuel System

Injection Type:

Sequential Multi-Point Fuel Injection (SFI)

Fuel Type:

Premium Unleaded Gasoline (91 octane or higher recommended)

Ignition System:

Electronic ignition with individual coil packs.

🔧 Transmission

Standard

Transmission Type:

5-Speed Automatic (722.6)

Gear Ratios:

Refer to manual for specific ratios (e.g., 3.59:1, 2.19:1, 1.41:1, 1.00:1, 0.83:1)

Features:

Touchshift manual shifting mode, Comfort/Sport modes.

Optional

Type:

N/A for this model year CL600.

📐 Dimensions

Exterior

Length:

197.7 inches (5022 mm)

Width:

73.1 inches (1857 mm)

Height:

54.6 inches (1387 mm)

Wheelbase:

113.1 inches (2873 mm)

Weights

Curb Weight:

Approximately 4400-4500 lbs (2000-2040 kg)

🛡️ Safety Features

Ratings

NHTSA Front Impact:

Not specifically rated for this coupe model; Mercedes-Benz vehicles of this era generally performed well.

IIHS Side Impact:

Not specifically rated for this coupe model; typically strong structural integrity.

Active Features

Electronic Stability Program (ESP) standard.

Anti-lock Braking System (ABS) standard.

Traction Control:

Traction Control System (ASR) standard.

Passive Features

Airbags:

Front airbags, side airbags, curtain airbags (optional/standard depending on specific configuration), seatbelt pretensioners.

Body Structure:

High-strength steel safety cage, crumple zones.

💡 Technology Features

Infotainment

System Name:

COMAND 2.5 NTG 1 (Navigation and Telecommunication Command)

Features:

AM/FM Radio, CD Player, CD Changer (in trunk), GPS Navigation, Cassette Player (in some configurations), Voice Control (optional).

Driver Assistance

Cruise Control:

Standard Cruise Control, Distronic (Adaptive Cruise Control) was optional.

Parking Assist:

Front and rear parking sensors (PARKTRONIC) were optional.

Connectivity

Bluetooth:

Optional Bluetooth telephone module, often requiring a cradle.

Telematics:

Tele Aid (emergency call service) was often equipped.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Variable Service Interval (VSI) system, typically every 10,000 to 15,000 miles (16,000 to 24,000 km) or 12 months, whichever comes first, depending on driving conditions.

Major Service Interval:

Refer to Service A and Service B indicators within the vehicle, typically around 30,000 miles (48,000 km) for more comprehensive checks.

Fluid Specifications

Engine Oil:

Mobil 1 Formula 229.5 (Synthetic) - SAE 0W-40 or 5W-40.

Transmission Fluid:

MB Approval 236.12 (e.g., Pentosin ATF 134 or equivalent).

Coolant:

Mercedes-Benz Approved Antifreeze/Coolant (G48 specification - blue/green).

Brake Fluid:

DOT 4 Plus (MB Approval 331.0).

Power Steering Fluid:

MB Approval 236.3 (e.g., Pentosin CHF 11S).

Known Issues

Abc System Leaks:

Hydraulic leaks from hoses, struts, or accumulators are common on high-mileage units. Requires specialized diagnosis and repair.

Coil Packs And Spark Plugs:

Misfires due to failing coil packs or fouled spark plugs, especially on the V12.

Electronically Controlled Suspension Sensors:

Failure of ride height sensors or pressure accumulators can lead to system errors.

Infotainment System Glitches:

COMAND system can experience occasional glitches, screen issues, or navigation problems.

Door Lock Actuators:

Failure of central locking actuators can lead to doors not locking or unlocking properly.

Maintenance Part Numbers

Oil Filter:

e.g., Mann HU718/5y, Mahle OX171/1D (verify with VIN).

Air Filter Engine:

e.g., Mann C35189/2, Mahle LX1750/1 (verify with VIN).

Spark Plug:

e.g., NGK Iridium BKR6EIX-11 (verify with VIN for exact type).

📚 Vehicle History

Brand Heritage

Legacy:

Mercedes-Benz has a long-standing reputation for engineering excellence, luxury, and innovation since its founding.

Model Evolution

Cl Class Origin:

The CL-Class traces its lineage back to the S-Class coupe models, offering a more exclusive and performance-oriented grand tourer experience.

C215 Introduction:

The C215 generation was introduced in 1999 as a successor to the C140 coupe, featuring more advanced technology and a sleeker design.

Facelift:

The C215 received a significant facelift for the 2003 model year, introducing updated styling, the M275 V12 bi-turbo engine, and a revised COMAND system.

Production

Manufacturing Location:

Sindelfingen, Germany.

Production Years C215:

1999-2006

🏆 Awards & Recognition

Recognitions

Editorial Reviews:

While specific awards for the 2004 model year might be scarce, the C215 CL-Class was consistently praised by automotive journalists for its V12 power, luxurious interior, and refined ride.

Ratings

Consumer Satisfaction:

Generally high for build quality and luxury features, though maintenance costs can be significant.

Certifications

Manufacturing Standards:

Adheres to strict Mercedes-Benz internal quality and safety standards.