2001 Mercedes-Benz ML320 Service & Repair Manual Software

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: ML320 Year: 2001 Generation Chassis Code: W163 Generation Designation: First Generation (W163) Codes Vin Decoder Code Model: 163.154 👋 Introduction Market Position Vehicle...

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UGS: 331834

Mots clés: 2001 Car Cars Mercedes Mercedes-benz Misc ML320

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Description

🏷️ Basic Information

Identification

Make:

Mercedes-Benz

Model:

ML320

Year:

Generation

Chassis Code:

Generation Designation:

First Generation (W163)

Codes

Vin Decoder Code Model:

163.154

👋 Introduction

Market Position

Vehicle Class:

Mid-size Luxury SUV (Sport Utility Vehicle)

Segment:

Premium SUV

Competitive Analysis

Key Competitors:

BMW X5, Lexus RX300, Volvo XC90 (later models), Cadillac Escalade

Key Features

Driving Experience:

Comfort-oriented, refined ride quality, robust build

Drivetrain Emphasis:

Standard 4MATIC AWD for enhanced traction and stability

Luxury Appointments:

High-quality interior materials, advanced safety and comfort features for its era

📋 Manual Details

Coverage Areas

All Systems:

Maintenance:

Comprehensive

Troubleshooting:

Extensive

Repair Procedures:

Detailed

Diagnostics:

In-depth

Electrical Diagrams:

Included

Technical Specifications:

Comprehensive

Page Count

Estimated Pages:

2000+

Manual Type

Type:

Service and Repair Manual Software

Language

Language:

English

Format

Format:

Digital Software (likely PDF-based, searchable)

Licensing:

Officially Licensed

📖 Manual Coverage

Systems Covered

Engine:

3.2L M112 V6 (Naturally Aspirated)

Engine Management:

ME 2.8 (ECU, sensors, actuators, emissions)

Transmission:

5G-TRONIC (722.6) Automatic Transmission

Drivetrain:

4MATIC All-Wheel Drive System (including transfer case, differentials)

Suspension:

Independent Front and Rear, Adaptive Damping System (optional)

Steering:

Hydraulic Power Steering

Brakes:

Front: Ventilated Discs, Rear: Solid Discs, ABS, BAS (Brake Assist)

Climate Control:

Automatic Climate Control (Thermatic/Thermotronic)

Cooling System:

Engine Coolant System

Fuel System:

Electronic Fuel Injection (EFI)

Exhaust System:

Catalytic Converter, Mufflers

Body And Chassis:

Unibody Construction

Interior Trim:

Removal and Installation

Exterior Trim:

Body Panels, Bumpers, Lighting

Electrical System General:

12V Battery, Alternator, Starter

Lighting System:

Headlights, Taillights, Interior Lighting

Audio System:

OEM Radio/Cassette/CD, Speaker Replacement

Security System:

Anti-theft Alarm, Central Locking

Procedures Included

Routine Maintenance:

Oil Changes, Filter Replacements, Fluid Checks

Engine Tune Up:

Spark Plug Replacement, Ignition System Service

Brake Service:

Pad/Rotor Replacement, Fluid Flush

Suspension Component Replacement:

Shocks, Struts, Control Arms

Transmission Service:

Fluid/Filter Replacement, Solenoid Testing

Drivetrain Component Repair:

CV Axle Replacement, Differential Service

Electrical Component Testing:

Sensor Diagnosis, Actuator Testing

Climate Control System Repair:

AC Recharge, Blower Motor Replacement

Engine Mechanical Repair:

Timing Chain, Cylinder Head, Gaskets

Fuel System Repair:

Fuel Pump, Injector Replacement

Body Panel Alignment:

Door, Hood, Trunk Adjustment

Diagnostic Trouble Code Interpretation:

OBD-II Codes

Wheel Alignment:

Specifications and Adjustment

Tire Replacement And Rotation:

Specifications

Technical Depth

Depth:

Expert-level, covering complete overhauls and advanced diagnostics

Troubleshooting Methodology:

Systematic fault finding using diagnostic trees and symptom analysis

Torque Specifications:

Detailed for all critical fasteners

Wiring Diagrams:

Comprehensive, color-coded for clarity

Special Tools Required:

Listed and described where applicable

📊 Manual Specifications

File Format

Format Details:

Software delivered electronically, compatible with Windows OS. Likely includes interactive diagrams and search functionality.

Print Quality

Digital Quality:

High-resolution graphics and text for clear viewing and printing of individual pages.

Binding Type

Binding Type Digital:

N/A (Digital Software)

Paper Type

Paper Type Digital:

N/A (Digital Software)

⚙️ Engine Specifications

Primary Engine

Engine Type:

V6, SOHC (Single Overhead Camshaft per bank), 18 valves

Engine Code:

M112 E32

Displacement:

3.2 Liters (3199 cc)

Bore X Stroke:

89.9 mm x 84.0 mm

Compression Ratio:

10.0:1

Valve Train:

SOHC with 3 valves per cylinder (2 intake, 1 exhaust), 2 spark plugs per cylinder

Performance

Horsepower:

215 hp @ 5750 rpm

Torque:

229 lb-ft (310 Nm) @ 3250 rpm

Fuel System

Fuel Type:

Unleaded Premium Gasoline (91 octane or higher recommended)

Fuel Delivery:

Sequential Multi-point Fuel Injection (SFI)

Engine Cooling:

Liquid-cooled, Pressurized System

Ignition System:

Distributorless Ignition System (DIS) with coil-on-plug

🔧 Transmission

Standard

Transmission Type:

5-Speed Automatic with Touchshift Manual Control

Transmission Code:

722.6 (5G-TRONIC)

Features

Shift Modes:

Comfort (C) and Sport (S) modes

Torque Converter:

Lock-up Torque Converter

📐 Dimensions

Exterior

Length:

185.5 inches (4712 mm)

Width:

73.3 inches (1862 mm)

Height:

70.9 inches (1801 mm)

Wheelbase:

111.0 inches (2819 mm)

Ground Clearance:

8.0 inches (203 mm) (approximate, variable with suspension)

Cargo

Cargo Volume Behind Second Row:

37.0 cubic feet (1047 liters)

Cargo Volume With Second Row Folded:

81.5 cubic feet (2307 liters)

Weights

Curb Weight:

4500 - 4600 lbs (2041 - 2087 kg) (approximate, depending on options)

Gross Vehicle Weight Rating Gvwr:

5985 lbs (2715 kg)

Towing Capacity:

5000 lbs (2268 kg) (when properly equipped with trailer hitch)

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

4 Stars

NHTSA Front Impact Passenger:

4 Stars

IIHS Front Offset Deform:

Active Features

Anti-lock Braking System (Standard)

Brake Assist System (Standard)

Electronic Stability Program (Standard, called ESP or ASR/ETS)

Passive Features

Airbags Front:

Driver and Front Passenger Airbags

Airbags Side:

Optional Front Side-Impact Airbags

Seatbelts:

3-point Inertia-reel Seat Belts with Pretensioners and Force Limiters

Rollover Protection:

Advanced Body Structure, Optional Side Curtain Airbags (later models/packages)

💡 Technology Features

Infotainment

Audio System Features:

AM/FM Radio, Cassette Player, CD Player (single disc or changer), optional Bose premium sound system

Navigation:

Optional COMAND (Cockpit Management and Navigation) system

Driver Assistance

Cruise Control:

Standard electronic cruise control

Parking Assist:

Optional rear park assist sensors

Traction Control:

ASR (Acceleration Slip Regulation) and ETS (Electronic Traction System) integrated with ESP

Connectivity

Phone Integration:

Optional integrated hands-free telephone system (early UHI system)

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 10,000 miles (16,000 km) or 12 months, whichever comes first (flexible service system 'ASSYST')

Air Filter Replacement:

Every 30,000 miles (48,000 km) or as needed

Cabin Air Filter Replacement:

Every 10,000 - 15,000 miles (16,000 - 24,000 km)

Spark Plug Replacement:

Every 100,000 miles (160,000 km) due to dual-plug design (NGK Platinum or Iridium recommended)

Transmission Fluid Change:

Every 40,000 - 60,000 miles (64,000 - 96,000 km) (Mercedes-Benz spec fluid required)

Coolant Flush:

Every 30,000 miles (48,000 km) or 2 years

Fluid Specifications

Engine Oil Type:

SAE 0W-40 or 5W-40 Synthetic (MB-Approval 229.5 or 229.3)

Engine Oil Capacity:

8.5 US quarts (8.0 liters) with filter

Transmission Fluid Type:

MB-Approval 236.10 (ATF 320)

Coolant Type:

Ethylene Glycol based, HOAT (Hybrid Organic Acid Technology), MB-Approval 325.0 (Blue/Green)

Brake Fluid Type:

DOT 4 Plus (low viscosity, high boiling point)

Power Steering Fluid Type:

MB-Approval 236.3 (ATF Dexron II/III compatible)

Known Issues

Common Problems Engine:

Oil leaks from valve cover gaskets, intake manifold gaskets; Crankshaft Position Sensor (CKPS) failure leading to no-start condition; PCV system issues

Common Problems Transmission:

Harsh shifting, delayed engagement, failure to select gears (often related to conductor plate or transmission control module - TCM)

Common Problems Suspension:

Sagging springs, worn control arm bushings, leaking shocks/struts

Common Problems Electrical:

Window regulators failing, blower motor resistor failure, ABS/ESP sensor issues, faulty door lock actuators

Common Problems Climate Control:

Blend door actuator failure, AC compressor clutch failure

📚 Vehicle History

Brand Heritage

Brand Origin:

Germany, founded 1926

Brand Focus:

Luxury vehicles, performance, engineering excellence

Model Evolution

Introduction Year:

1997 (for the W163 generation)

Design Philosophy:

First Mercedes-Benz SUV, designed to combine off-road capability with on-road luxury and safety.

Facelift Year:

2001 (major facelift for W163)

Production

Production Period:

1997 - 2005 (W163 generation)

Manufacturing Locations:

Tuscaloosa, Alabama, USA; Graz, Austria (for some markets/variants)

🏆 Awards & Recognition

Recognitions

Initial Reception:

Generally positive for its blend of luxury, capability, and safety, though often criticized for its on-road manners compared to German rivals and initial quality concerns.

IIHS Safety Award 2001:

IIHS Top Safety Pick (for the 2001 model year based on its performance in crash tests)