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2009 Mercedes-Benz S63 AMG Service & Repair Manual Software
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: S63 AMG Year: 2009 Codes Chassis Code: W221 Engine Code: M156 👋 Introduction Market Position Segment: Ultra-luxury/High-performance full-size sedan Target Audience: Enthusiasts and...
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🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
S63 AMG
Year:
2009
Codes
Chassis Code:
W221
Engine Code:
M156
👋 Introduction
Market Position
Segment:
Ultra-luxury/High-performance full-size sedan
Target Audience:
Enthusiasts and professional technicians servicing the S-Class AMG variant.
Competitive Analysis
Key Competitors:
BMW 7 Series (e.g., Alpina B7), Audi A8 (e.g., S8), Porsche Panamera, Bentley Continental Flying Spur.
Key Features
Amg Differentiation:
Hand-built M156 engine, enhanced AMG suspension tuning, performance braking, sportier aesthetic, exclusive interior appointments.
Manual Value:
Provides access to manufacturer-level diagnostic and repair procedures, crucial for specialized AMG systems.
📋 Manual Details
Coverage Areas
Engine Repair:
Complete
Transmission Repair:
Complete
Electrical System:
Complete
Suspension And Steering:
Complete
Braking System:
Complete
Bodywork And Interior:
Complete
Heating And Air Conditioning:
Complete
Diagnostic Procedures:
Complete
Maintenance Schedules:
Complete
Page Count
Estimated Pages:
10,000+
Manual Type
Type:
Official Service and Repair Manual Software
Language
Language:
English
Format
Software Format:
Proprietary Software/CD/DVD
📖 Manual Coverage
Systems Covered
Engine Mechanical:
M156 6.2L V8 Bi-Turbo (though the 2009 S63 had the naturally aspirated M156, the software may include variants or be cross-referenced)
Engine Management:
ECM, sensors, actuators, ignition, fuel injection
Powertrain Control:
Transmission Control Module (TCM), shift logic, torque converter
Suspension System:
ABC (Active Body Control) system, air springs, hydraulic actuators, control units
Steering System:
Hydraulic power steering, steering column, wheel speed sensors
Braking System:
ABS, ESP (Electronic Stability Program), brake booster, brake fluid, friction materials
Electrical Architecture:
CAN bus network, multiplexing, control modules, wiring diagrams
Body And Chassis:
Structural components, doors, hood, trunk, bumpers
Climate Control:
Automatic climate control, A/C compressor, refrigerant, HVAC sensors
Infotainment System:
COMAND system, navigation, audio, telematics
Lighting System:
Headlights (bi-xenon), taillights, interior lighting, adaptive lighting
Safety Systems:
Airbags, seatbelt pre-tensioners, NECK-PRO head restraints, occupant classification sensors
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plugs, fluid checks
Engine Overhaul:
Piston and rod assembly, cylinder head removal/installation, crankshaft service
Transmission Rebuild:
Torque converter replacement, valve body service, clutch pack replacement
Brake System Repair:
Pad and rotor replacement, caliper service, brake fluid bleeding, ABS component testing
Suspension Component Replacement:
ABC strut replacement, hydraulic line service, control arm bushings
Electrical Troubleshooting:
Diagnostic trouble code (DTC) interpretation, wiring harness testing, sensor diagnosis
Ac System Service:
Refrigerant charging, leak detection, component replacement
Body Panel Replacement:
Fender, door, hood, trunk lid removal and installation
Diagnostic Tool Usage:
Specific Mercedes-Benz diagnostic tools (e.g., STAR Diagnosis) and their application
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete component overhauls and complex diagnostics.
📊 Manual Specifications
File Format
Digital Format:
Executable software, likely requires specific OS compatibility (e.g., Windows XP/Vista/7).
Print Quality
Print Option:
Printable via integrated software features, quality dependent on user's printer.
Binding Type
Binding:
N/A (Software)
Paper Type
Paper Stock:
N/A (Software)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated V8
Displacement:
6208 cc (6.2 Liters)
Bore X Stroke:
102.2 mm x 94.6 mm
Compression Ratio:
11.3:1
Valvetrain:
SOHC, 4 valves per cylinder with adjustable camshaft timing
Power Output:
518 hp (386 kW) @ 6800 rpm
Torque Output:
465 lb-ft (630 Nm) @ 5200 rpm
Performance
0 60 Mph:
4.4 seconds (approx.)
Fuel System
Injection Type:
Sequential Multi-Point Fuel Injection (SFI)
Fuel Type:
Premium Unleaded Gasoline (91+ octane)
Lubrication
Oil Capacity:
8.5 Liters (8.9 Quarts)
Recommended Oil:
Mobil 1 0W-40 (or equivalent meeting MB 229.5 specification)
Cooling System
Coolant Capacity:
12.0 Liters (12.7 Quarts)
Recommended Coolant:
Mercedes-Benz approved coolant (e.g., ZEREX G48 or equivalent)
🔧 Transmission
Standard
Transmission Type:
7-speed AMG SPEEDSHIFT MCT (Multi Clutch Technology) automatic
Gear Ratios:
Provided within manual, specific ratios vary by model year and variant but are performance-oriented.
Features
Shift Modes:
C (Comfort), S (Sport), S+ (Sport Plus), M (Manual) with rev-matching downshifts.
Fluid Capacity
Transmission Fluid Capacity:
Approximately 9.5 Liters (10.0 Quarts) for dry fill (refer to manual for specific procedures).
Fluid Specifications
Recommended Fluid:
MB 236.14 Specification Automatic Transmission Fluid (e.g., Mobil ATF 134).
📐 Dimensions
Exterior
Length:
5226 mm (205.7 in)
Width:
1871 mm (73.7 in) (excluding mirrors)
Height:
1488 mm (58.6 in)
Wheelbase:
3165 mm (124.6 in)
Weights
Curb Weight:
Approximately 1955 kg (4310 lbs)
Gross Vehicle Weight Rating:
2660 kg (5864 lbs)
Towing Capacity:
Not specified/recommended for towing.
Cargo
Trunk Volume:
540 Liters (19.1 cu ft)
Wheels And Tires
Front Wheel Size:
19 x 8.5J or 20 x 9.0J (AMG specific)
Rear Wheel Size:
19 x 9.5J or 20 x 10.0J (AMG specific)
Front Tire Size:
255/40R19 or 255/35R20
Rear Tire Size:
275/35R19 or 275/35R20
Bolt Pattern:
5 x 112 mm
Center Bore:
66.6 mm
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
Not specifically rated for AMG model, but W221 chassis generally received high marks.
Active Features
ABS:
Yes, with Electronic Brake Force Distribution (EBD) and Brake Assist (BAS)
Esp:
Yes, AMG tuned Electronic Stability Program with multiple modes.
Adaptive Cruise Control:
DISTRONIC PLUS (Optional/Standard on some trims)
Blind Spot Monitoring:
Active Blind Spot Assist
Lane Keeping Assist:
Active Lane Keeping Assist
Passive Features
Airbags:
Front, side, curtain, knee airbags; Occupant Classification System.
Seatbelts:
3-point inertia-reel seatbelts with pre-tensioners and belt-force limiters.
Crash Structure:
High-strength steel safety cell, crumple zones.
💡 Technology Features
Infotainment
System:
COMAND APS (Cockpit Management and Navigation) with a 7-inch display, hard-drive-based navigation, DVD changer, Bluetooth connectivity.
Audio System:
Harman Kardon LOGIC 7 surround sound system (standard on S63 AMG).
Driver Assistance
Parking System:
PARKTRONIC parking assist with front and rear sensors and rearview camera.
Night Vision:
Night View Assist (Optional)
Connectivity
Bluetooth:
Standard for hands-free calling and audio streaming.
Telematics:
Mercedes-Benz Emergency Call (eCall) and Assist (bCall) system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Flexible Service System (ASSYST PLUS) typically recommends every 10,000-13,000 miles or 12 months, whichever comes first. Consult manual for precise conditions.
Air Filter Replacement:
Every 30,000 miles or as indicated by ASSYST PLUS.
Spark Plug Replacement:
NGK Iridium spark plugs (e.g., ILFR7A) typically at 60,000-80,000 miles. Consult manual for exact part number and interval.
Transmission Fluid Service:
Recommended every 40,000-60,000 miles. Refer to manual for specific procedure and fluid type.
Fluid Specifications
Brake Fluid:
DOT 4 Plus (MB Spec 331.0)
Power Steering Fluid:
Pentosin CHF 11S or approved equivalent (specific to ABC system, consult manual).
Known Issues
Abc Suspension Leaks:
Potential for hydraulic leaks in ABC system components (struts, pumps, lines) due to age and complexity.
M156 Cam Phasers:
Early M156 engines could experience issues with cam phaser solenoids causing rough idle or rattling noises. Later revisions and proper maintenance mitigate this.
Exhuast Manifold Cracks:
Some M156 engines have been known to develop cracks in the exhaust manifolds, leading to exhaust leaks and ticking sounds.
Ignition Coils:
Ignition coil failures can occur, leading to misfires and check engine lights.
📚 Vehicle History
Brand Heritage
Manufacturer:
Mercedes-Benz, founded in 1926, renowned for luxury, engineering, and innovation.
Amg Origin:
Founded in 1967 as an independent engineering firm specializing in Mercedes-Benz performance enhancements, became fully integrated into Mercedes-Benz in 1999.
Model Evolution
W221 Introduction:
The W221 S-Class generation debuted in 2005, replacing the W220. The S63 AMG variant was introduced to offer the pinnacle of S-Class performance.
M156 Engine Significance:
The M156 was AMG's first entirely in-house designed and manufactured engine, a naturally aspirated 6.2-liter V8 known for its sound and power delivery.
Production
Manufacturing Plant:
Sindelfingen, Germany
🏆 Awards & Recognition
Recognitions
Segment Awards:
The S-Class platform consistently receives accolades for luxury, comfort, and technological advancement. Specific AMG variants often cited for performance excellence.
Ratings
Consumer Reports Rating:
Ratings for this specific model year and trim are often mixed due to the complexity of its systems and the performance focus. Consult detailed reviews for specific points.
Certifications
Amg Certification:
AMG certified vehicles signify adherence to rigorous performance and quality standards set by AMG.