Target Audience:
DIY enthusiasts and independent workshops working on Mercedes-Benz W201 models.
Value Proposition:
Provides OEM-level technical information, enabling cost savings on maintenance and repairs.
Comprehensiveness:
Offers a complete service and repair guide for all major systems.
Visual Aid:
Includes detailed, step-by-step diagrams and exploded views for clarity.
Data Availability:
Contains crucial technical data, torque settings, and fluid capacities.
General Information:
Provided
Injection Ignition System:
Provided
Suspension System:
Provided
Control Driving Instructions:
Provided
Air Temp Control System:
Provided
Electrical System:
Provided
Exploded Views Diagrams:
Provided
Estimated Page Count:
Extremely Detailed (Exact count not specified, but implies comprehensive coverage)
Type:
Service/Workshop Manual
Language:
English (Implied by description)
Powertrain:
Engine, Injection/Ignition System, Clutch, Gearbox
Chassis:
Suspension System, Wheels, Braking System
Electrical:
Electrical System
Body And Comfort:
Bodywork, Air Temp Control System
Maintenance:
Detailed instructions for all workshop procedures, including basic maintenance like changing spark plugs.
Repair:
Step-by-step diagrams and instructions for various repair tasks, from minor to major.
Diagnostics:
Implied through detailed instructions and troubleshooting information typical of workshop manuals.
Rebuilding:
Includes engine rebuilding procedures.
Depth:
Comprehensive: Covers everything from basic maintenance to complete engine rebuilds, with detailed technical data and diagrams.
Engine Family:
M102, M103, OM601, OM602, OM603 (Specific engines covered depend on exact manual edition, but these are common for W201)
Typical Hp Range:
70 hp (190D) to 160 hp (2.3-16)
Typical Torque Range:
130 Nm (190D) to 220 Nm (2.3-16)
Injection Systems:
Bosch K-Jetronic, Bosch KE-Jetronic, Bosch CIS-EDC (Electronic Diesel Control) for diesel variants.
Ignition Type:
Distributor-based ignition, Electronic Ignition (depending on year and model)
Type Standard:
4-speed Manual, 4-speed Automatic, 5-speed Manual (depending on model and market)
Type Optional:
4-speed Automatic (e.g., 722.4), 5-speed Manual (e.g., Getrag 265 on some sport models)
Automatic Transmission Features:
Lock-up clutch, different drive programs (e.g., Economy/Sport) on later models.
Length:
Approx. 4420 mm (174.0 in)
Width:
Approx. 1690 mm (66.5 in)
Height:
Approx. 1370 mm (53.9 in)
Curb Weight:
Approx. 1200-1400 kg (2645-3086 lbs), varies by engine and equipment.
Euro Ncap Rating:
N/A (Pre-dates Euro NCAP standard testing for this model)
ABS:
Optional on many models, standard on later performance variants.
Airbags:
Driver's airbag optional from 1987, standard on some later models. Passenger airbag not typically available.
Body Structure:
Reinforced passenger cell, crumple zones.
Oil Change Interval:
Typically 10,000-15,000 km (6,000-9,000 miles) or 12 months, depending on oil type and driving conditions.
Major Service Interval:
30,000-60,000 km (18,000-36,000 miles) for tasks like spark plug replacement, fuel filter, air filter, coolant change.
Engine Oil Specification:
API SG/SH, ACEA A2-96/A3-98. Viscosity varies by climate: 5W-30, 5W-40, 10W-40, 15W-40, 10W-50, 20W-50 (e.g., MB 229.1 for later specs).
Coolant Specification:
MB-Approval 325.0 (Ethylene Glycol based coolant, e.g., G48/HEPU).
Transmission Fluid Automatic:
MB-Approval 236.6, 236.7 (e.g., ATF Dexron II/III equivalent)
Brake Fluid Specification:
DOT 3 or DOT 4 (MB-Approval 331.0, 330.0)
Cooling System:
Plastic coolant pipes prone to cracking, radiator leaks.
Electrical System:
Wiring harness degradation (especially around engine bay), fuel pump relays, blower motor resistor failure.
Suspension:
Front control arm bushings, ball joints, rear axle mounts.
Fuel System:
K-Jetronic system requiring precise adjustment, vacuum leaks, injector seal leaks.
Bodywork:
Rusting, particularly around wheel arches, sills, and jacking points.
Mercedes Benz Philosophy:
Focus on engineering excellence, durability, and safety.
Segment Creation:
Pioneered the 'compact executive' segment, influencing many subsequent designs.
Key Variants:
190, 190D, 190E, 190E 2.3-16, 190E 2.5-16, 190E 2.5-16 Evolution I & II.
Production Years:
1982-1993
Manufacturing Locations:
Bremen, Germany; Rastatt, Germany; Sindelfingen, Germany; plus assembly plants in other countries.
