Target Audience:
DIY enthusiasts, independent repair shops, and Mercedes-Benz W201 owners.
Value Proposition:
Provides professional-grade repair and maintenance information, enabling significant cost savings compared to dealership or independent shop labor.
Authenticity:
Original workshop manual used by local service/repair shops, written by the manufacturer.
Completeness:
Guaranteed to be complete and intact, with no missing or corrupt parts/pages.
Accessibility:
Instant PDF download for immediate access and use.
Usability:
Easy-to-follow instructions, clear diagrams, and a navigable table of contents.
Vehicle Models Covered:
All W201 models including various engine and trim levels
Engine Coverage:
All engine types and variants used in the W201 chassis during the specified years.
Transmission Coverage:
All transmission types (manual and automatic) used in the W201 chassis.
Estimated Page Count:
Hundreds of pages (specific count not provided, but described as comprehensive)
Type:
Workshop Repair Service Manual
Digital Format:
PDF Download
Engine Service And Repair:
Detailed procedures for engine disassembly, assembly, troubleshooting, and repair.
Transmission Service And Repair:
Comprehensive coverage of manual and automatic transmission maintenance and repair.
Brake System:
In-depth information on brake system components, maintenance, and repair.
Electrical System:
Extensive coverage including troubleshooting, component testing, and repair.
Wiring Diagrams:
Detailed and accurate wiring diagrams for all electrical systems.
Suspension System:
Service and repair procedures for suspension components.
Steering System:
Maintenance and repair of the steering system, including power steering.
Cooling System:
Detailed information on radiator, water pump, thermostat, and cooling fan service.
Fuel Injection Fuel System:
Coverage of fuel delivery, injection systems, fuel pumps, and injectors.
Emission Control System:
Information on emissions components and their service.
Heating And Air Conditioning:
Service and repair of HVAC systems.
Engine Control System:
Diagnostics and repair of engine management systems.
Chassis Bodywork:
Information related to chassis and body repair.
Restraint System:
Details on seat belts and other restraint components.
Interior Components:
Service and repair of interior elements.
Differential Drive Axle:
Service and repair of drivetrain components.
General Maintenance:
Routine service and maintenance procedures.
Troubleshooting:
Diagnostic procedures and solutions for common and complex issues.
Periodic Lubrication:
Lubrication points and schedules.
Disassembly Assembly:
Step-by-step instructions for removing and reinstalling components.
Cleaning And Reinstallation:
Procedures for cleaning parts and proper reassembly.
Diagnostic Capabilities:
Professional-level diagnostics for all vehicle systems.
Repair Procedures:
Detailed, step-by-step repair procedures with clear instructions.
Illustrations And Diagrams:
Hundreds of detailed illustrations, drawings, photos, and enlarged insets for clarity.
Notes Cautions And Warnings:
Critical safety and procedural notes, cautions, and warnings integrated throughout.
Specifications:
Includes essential technical specifications for repairs and maintenance.
Engine Types Offered:
Multiple petrol and diesel engines including M102 (2.0L, 2.3L, 2.6L I4/I6), OM601 (2.0L Diesel I4), OM602 (2.5L Diesel I5), and OM603 (3.0L Diesel I6) variants.
Horsepower Torque:
Varies significantly by specific engine model, ranging from approximately 70 hp (diesel) to over 150 hp (petrol). Specific figures are detailed within the manual for each engine type.
Fuel Delivery Systems:
Carbureted (early models), Bosch K-Jetronic (CIS), and Bosch KE-Jetronic (CIS-E) fuel injection systems.
Standard Transmission:
4-speed or 5-speed manual transmission depending on model and year.
Optional Transmission:
4-speed or 5-speed automatic transmission (e.g., 722.4, 722.3).
Transmission Fluid Specification:
Refer to manual for specific fluid type (e.g., MB 236.2 for manual, MB 236.7 for automatic).
Crash Test Results:
While specific NHTSA/IIHS ratings for this era are less standardized, the W201 was known for its robust build quality and safety engineering for its time, including features like a safety-cell structure.
ABS:
Anti-lock Braking System (ABS) available as an option on later models.
Airbags:
Driver-side airbag became available as an option in later production years.
Seat Belts:
Three-point seat belts standard in front and rear.
Oil Change Interval:
Typically every 15,000 km (9,300 miles) or 12 months, whichever comes first (using synthetic oil).
Major Service Intervals:
Refer to manual for specific intervals for spark plugs, fuel filter, air filter, and other major service items (often around 30,000-60,000 km).
Engine Oil Specification:
API SG or higher, viscosity typically SAE 0W-40, 5W-40, 5W-30, or 10W-40 depending on climate and engine type (e.g., MB-Approval 229.1 or 229.3 recommended).
Coolant Specification:
Mercedes-Benz coolant concentrate (e.g., MB 325.0) mixed with distilled water, typically a 50/50 ratio for freeze protection and corrosion inhibition.
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid.
Common Failures:
Head gasket leaks, vacuum line deterioration, fuel distributor issues (K-Jetronic), heater control valve failure, rust (especially around wheel wells and rocker panels), ABS sensor issues, and worn suspension components.
Mercedes Benz Legacy:
The W201 represented Mercedes-Benz's entry into the compact executive sedan market, aiming to offer the brand's renowned quality and engineering at a more accessible price point.
Key Updates:
Introduced in 1982, the W201 received updates throughout its life, including engine revisions, introduction of ABS, airbag options, and aesthetic tweaks. The 190E 2.3-16 and Evolution models marked performance variants.
Production Location:
Bremen, Germany
Total Production Units:
Over 1.8 million units produced during its lifecycle.
