1999 Mercedes C230 Service Repair Manual 99

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Taper: Car

Distributeur:

UGS: 125677

Mots clés: 1999 200 C230 Car Cars Mercedes

Variantes de produits

Description

This manual covers the 1999 C230, a compact executive sedan (W202 chassis) renowned for its signature build quality, comfort, and safety features. The C230 Kompressor variant, equipped with a 2.3-liter supercharged inline-4 engine producing 192 horsepower and 200 lb-ft of torque, offers enhanced performance within the luxury segment, competing with models like the BMW 3 Series and Audi A4. Its engineering excellence and reliability are hallmarks of the brand, making it a refined choice for discerning drivers. This comprehensive service and repair manual provides detailed, step-by-step instructions and diagnostic procedures for all aspects of the 1999 C230. It covers engine mechanicals, fuel and ignition systems, transmissions, drivetrain, suspension, steering, brakes, and the complete electrical system, including wiring schematics. Additionally, it details preventive maintenance schedules, common issues, and troubleshooting guides, empowering owners and technicians to effectively maintain, diagnose, and repair the vehicle, ensuring its optimal performance and longevity.

🏷️ Basic Information

Identification

Make:

Mercedes-Benz

Model:

Year:

Codes

Chassis Code:

👋 Introduction

Market Position

Vehicle Segment:

Compact Executive Sedan

Brand Perception:

Luxury, engineering excellence, reliability

Competitive Analysis

Key Competitors:

BMW 3 Series, Audi A4, Lexus IS, Acura TL

Key Features

Design Philosophy:

Mercedes-Benz's signature build quality, comfort, and safety features for the compact segment

Manual Advantage:

Empowers owners and technicians with detailed, model-specific repair information, reducing reliance on costly dealership services

📋 Manual Details

Coverage Areas

Coverage:

All 1999 Mercedes-Benz C230 models

Page Count

Estimated Page Count:

1000+

Manual Type

Type:

Service and Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF Sections)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Full coverage of engine assembly, disassembly, and component repair (e.g., cylinder head, pistons, crankshaft, camshafts, timing system)

Engine Management:

Fuel injection system, ignition system, emissions control system, engine control unit (ECU) diagnostics and troubleshooting

Transmission:

Automatic transmission (e.g., 722.6 NAG1) repair, overhaul, and diagnostics; Manual transmission (if applicable) service

Drivetrain:

Rear-wheel drive system, driveshafts, differentials, and axle components

Suspension:

Front and rear suspension components, shock absorbers, springs, bushings, control arms, wheel alignment specifications

Steering:

Power steering system, steering rack, steering column, and related components

Brakes:

Front and rear brake systems (discs, calipers, pads), ABS (Anti-lock Braking System) diagnostics and repair, brake fluid specifications

Electrical System:

Complete electrical system coverage, including battery, alternator, starter, lighting, fuses, relays, and wiring schematics for all circuits

Body And Interior:

Body panel repair, door mechanisms, interior trim, seats, and body sealing

Climate Control:

HVAC system diagnosis, repair, and refrigerant handling

Diagnostics And Troubleshooting:

Extensive troubleshooting guides, diagnostic procedures for common issues, OBD-II (On-Board Diagnostics) information

Procedures Included

Preventive Maintenance:

Scheduled maintenance procedures, oil changes, filter replacements, fluid checks and top-offs

Major Repairs:

Engine overhaul, transmission rebuild, suspension component replacement, brake system repairs

Minor Repairs:

Component replacement (e.g., spark plugs, belts, hoses), bulb replacement, fluid level adjustments

Electrical Troubleshooting:

Diagnosing and repairing electrical faults using wiring diagrams

Diagnostic Codes:

Explanation and interpretation of diagnostic trouble codes (DTCs)

Component Installation:

Guidelines for installing new or replacement parts

Technical Depth

Depth:

Comprehensive, suitable for professional mechanics and advanced DIY enthusiasts

Detail Level:

Detailed step-by-step instructions with torque specifications, special tool requirements, and diagnostic flowcharts

📊 Manual Specifications

File Format

Digital Format:

PDF (Portable Document Format)

Print Quality

Printability:

Printable pages for physical reference

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline-4, Supercharged (M111.973)

Displacement:

2.3 Liters (2295 cc)

Performance

Horsepower:

192 hp @ 5300 rpm

Torque:

200 lb-ft @ 2500 rpm

Fuel System

Fuel Delivery:

Bosch Motronic ME 2.1 Fuel Injection with Supercharger

Recommended Fuel:

Premium Unleaded Gasoline (91+ octane)

🔧 Transmission

Standard

Transmission Type:

5-Speed Automatic (722.6 NAG1)

Optional

Transmission Type Optional:

5-Speed Manual (Less Common)

Features

Automatic Features:

Touchshift technology (allows manual selection of gears)

📐 Dimensions

Exterior

Length:

Approx. 177.4 inches (4506 mm)

Width:

Approx. 67.7 inches (1720 mm)

Height:

Approx. 54.6 inches (1387 mm)

Weights

Curb Weight:

Approx. 3200-3300 lbs (1450-1500 kg)

🛡️ Safety Features

Ratings

NHTSA Front Impact:

Not directly available for this year and model via standard databases, but known for robust safety cage construction

Active Features

Standard Anti-lock Braking System (ABS)

Optional Electronic Stability Program (ESP)

Passive Features

Airbags:

Driver and front passenger airbags, side airbags (optional)

Seatbelts:

Pretensioning front seatbelts

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/Cassette or CD player with optional premium sound system

Driver Assistance

Cruise Control:

Standard Cruise Control

Connectivity

Remote Keyless Entry:

Available with central locking system

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 10,000 miles or 1 year (whichever comes first), using synthetic oil

Major Service Interval:

Refer to manual for specific mileage intervals for spark plug replacement, transmission service, etc. (e.g., ~50,000-70,000 miles)

Fluid Specifications

Engine Oil Specification:

MB 229.1 or MB 229.3 Approved Synthetic Engine Oil (e.g., Mobil 1 0W-40, 5W-40)

Coolant Specification:

MB 325.0 (Green Antifreeze/Coolant Concentrate) mixed with distilled water (50/50 ratio)

Transmission Fluid Automatic:

MB 236.10 or MB 236.12 ATF (e.g., Shell ATF 134, Mobil ATF 220)

Brake Fluid Specification:

DOT 4 (MB 331.0)

Known Issues

Common Issues:

Mass airflow sensor (MAF) issues, blower motor resistor failure, rust on wheel arches and sills, crank position sensor failure, OVP relay issues, oil cooler seals leaking

📚 Vehicle History

Brand Heritage

Heritage Focus:

Mercedes-Benz's long history of automotive innovation and luxury

Model Evolution

W202 Generation:

First generation of the compact C-Class, introduced in 1993 (Europe) and 1994 (North America)

C230 Supercharged:

The C230 Kompressor (supercharged) variant was introduced later in the W202 lifecycle, offering enhanced performance

Production

Production Years W202:

1993-2000

🏆 Awards & Recognition

Recognitions

Automotive Awards:

While specific awards for the 1999 C230 might not be widely publicized, the W202 generation was generally well-regarded for its quality and refinement, contributing to Mercedes-Benz's overall reputation.