Positioning:
Essential resource for owners and mechanics seeking factory-level repair and maintenance information for a wide range of classic Mercedes-Benz models.
Value Proposition:
Offers a single, comprehensive digital resource for multiple chassis series, saving the cost and complexity of acquiring individual manuals.
Illustrations:
Detailed illustrations, drawings, and photos guide users through each service and repair procedure.
Instructions:
Numbered, step-by-step instructions with clear substeps and critical notes, cautions, and warnings.
Completeness:
100% complete and intact, with no missing or corrupt pages/sections.
Accessibility:
Instant download in PDF format, compatible with all PC-based Windows operating systems and Mac.
Engine Mechanical:
Engine disassembly, assembly, inspection, maintenance, troubleshooting, cylinder head, cylinder block, crankshaft, pistons, camshafts, valves.
Engine Control System:
Fuel injection systems (KE-Jetronic, etc.), ignition systems, emission control systems, sensor diagnostics, ECU troubleshooting.
Cooling System:
Radiator, water pump, thermostat, cooling fan, coolant replacement, leak detection, pressure testing.
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel injectors, fuel pressure regulation, fuel lines.
Lubrication System:
Engine oil change, oil filter replacement, oil pan, oil pump, lubrication specifications.
Drive Shaft Axle:
Drive shaft, universal joints, CV joints, front and rear axles, differential maintenance and fluid changes.
Brake System:
Brake fluid replacement, brake pad and rotor inspection/replacement, brake caliper servicing, parking brake adjustment, ABS diagnostics (where applicable).
Steering System:
Power steering system fluid checks, steering gear inspection, tie rod ends, steering column.
Suspension System:
Front and rear suspension components, shock absorbers, struts, control arms, ball joints, bushings, wheel alignment procedures.
Electrical System:
Battery, alternator, starter, lighting system, combination meter, wiring diagrams, troubleshooting electrical faults.
Body And Interior:
Door hinges, locks, hood, sunroof, power windows, body panel repair, interior trim, seat belts, airbags (SRS), water drainage.
Climate Control:
Air conditioning system recharge, cabin air filter replacement, heating system.
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, belt checks, spark plug service, general inspections.
Repair Procedures:
Step-by-step instructions for component disassembly, repair, and reassembly of all major vehicle systems.
Troubleshooting:
Diagnostic procedures for common issues, fault finding guides, and error code interpretations.
Electrical Diagnostics:
Detailed wiring diagrams, component testing, and troubleshooting for electrical system faults.
Component Replacement:
Instructions for replacing parts such as sensors, pumps, filters, brake pads, belts, and more.
Specifications And Data:
Torque specifications, fluid capacities, clearances, wear limits, and other critical technical data.
Depth Of Coverage:
Comprehensive (from basic maintenance to complete engine and transmission rebuilds).
Target Audience:
DIY enthusiasts and professional mechanics.
Engine Variants Covered:
This manual covers a broad range of Mercedes-Benz gasoline and diesel engines used across the specified chassis codes during the 1981-1993 period. Specific engine displacements and types will vary by model (e.g., M102, M103, M104, OM601, OM602, OM603).
Performance Data:
Detailed specifications for horsepower, torque, and engine performance curves will be found within the manual specific to each engine variant.
Fuel System Types:
Includes information on mechanical fuel injection (e.g., K-Jetronic, KE-Jetronic) and diesel injection systems.
General Maintenance Schedule:
The manual details recommended service intervals for oil changes, filter replacements, fluid checks, belt inspections, and spark plug replacements, tailored to each model and engine type.
Engine Oil Specifications:
Specific API service classifications, SAE viscosity grades (e.g., 10W-40, 15W-40, 5W-30 depending on climate and engine) and capacities for engine oil are provided. Consult the manual for exact MB approvals (e.g., MB 229.1).
Coolant Specifications:
Recommended coolant type (e.g., ethylene glycol based) and antifreeze protection levels, along with system capacities.
Transmission Fluid Specifications:
Specifications for automatic transmission fluid (e.g., Dexron II, MB 236.1) and manual transmission oil (e.g., GL-4, GL-5) including capacities and change intervals.
Brake Fluid Specifications:
DOT 3 or DOT 4 brake fluid is typically specified. The manual details replacement procedures and bleeding techniques.
Common Wear Items:
The manual implicitly addresses common wear items by detailing their inspection and replacement procedures, such as suspension bushings, drive shaft flex couplings, engine mounts, and brake components.
Engine Management Diagnostics:
Specific troubleshooting for issues related to fuel injection and ignition timing (e.g., K-Jetronic adjustments, air flow meter issues).
Electrical Failures:
Guidance on diagnosing common electrical problems, such as failing vacuum systems, aging wiring harnesses, and instrument cluster issues.