Market Segment:
Light Commercial Vehicle (LCV), cargo van, passenger van, chassis cab. Known for its versatility, durability, and brand prestige.
Competitors:
Ford Transit, Ram ProMaster, Nissan NV, Chevrolet Express. The Sprinter typically positions itself at the premium end of the segment.
Features:
High cargo capacity, diverse configurations (wheelbase, roof height), robust diesel powertrains, advanced safety features, and sophisticated interior options.
Value Proposition:
Provides dealership-level diagnostic and repair information, enabling owners and independent technicians to perform accurate and efficient maintenance and repairs, saving time and money.
Engine:
Detailed diagnostics, repair procedures, component testing for all gasoline and diesel engines offered in the W906 chassis.
Transmission:
Complete coverage for automatic and manual transmissions, including removal, installation, overhaul, and component diagnostics.
Drivetrain:
Front-wheel drive (FWD) and Rear-wheel drive (RWD) systems, including differentials, driveshafts, axles, and CV joints.
Suspension Steering:
Front and rear suspension components, springs, shock absorbers, control arms, steering gear, power steering systems, and alignment procedures.
Brakes:
Hydraulic brake systems, ABS, ESP, EBD, brake pad and rotor replacement, caliper overhaul, brake line repairs, and bleeding procedures.
Electrical Electronics:
Comprehensive wiring diagrams, component testing, diagnostic procedures for starter, alternator, battery, lighting systems, interior electronics, and advanced control modules.
Body Chassis:
Body panel repair, door mechanisms, interior trim, glass replacement, chassis frame inspection and repair, welding procedures.
HVAC:
Air conditioning system operation, refrigerant handling, component replacement, heater core, blower motor, and climate control module diagnostics.
Fuel System:
Fuel tank, fuel pump, fuel injectors, fuel lines, diesel particulate filter (DPF) system, and emissions control components.
Cooling System:
Radiator, coolant pump, thermostat, hoses, fan operation, and pressure testing.
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, DPF system (if applicable), and emission control sensors.
Safety Systems:
Airbag system, seatbelt pre-tensioners, SRS module diagnostics, and related sensors.
Maintenance:
Oil change intervals, filter replacements (oil, air, fuel, cabin), spark plug replacement (gasoline), glow plug inspection (diesel), brake fluid flush, coolant flush, and scheduled service routines.
Troubleshooting:
Systematic diagnostic flowcharts, fault code interpretation, symptom-based troubleshooting for all major vehicle systems.
Repair:
Step-by-step instructions for component removal, installation, adjustment, and repair for all major vehicle systems.
Rebuilds:
Detailed procedures for engine, transmission, and differential rebuilds, including torque specifications and clearances.
Diagnostics:
On-Board Diagnostics (OBD-II) system interpretation, using diagnostic scan tools, live data analysis, and sensor testing.
Calibration Adaptation:
Procedures for recalibrating sensors and control modules after component replacement (e.g., throttle body adaptation, steering angle sensor calibration).
Depth:
Comprehensive. Covers basic maintenance to complete engine and transmission overhauls, electrical system troubleshooting, and advanced diagnostics.
Diagrams:
Includes detailed exploded views, component location diagrams, and comprehensive electrical wiring schematics.
Specifications:
Provides all necessary torque specifications, clearances, fluid capacities, and electrical values.
Diesel Engine Options:
OM651 2.1L Inline-4 Turbo Diesel, OM642 3.0L V6 Turbo Diesel (availability may vary by year and region).
Gasoline Engine Options:
M271 1.8L Inline-4 Turbo Gasoline (less common in this generation for North America), M272 3.5L V6 Gasoline (early models).
Hp Torque Range:
Diesel: Approx. 161-208 HP / 265-325 lb-ft torque. Gasoline: Varies by specific engine.
Diesel Injection:
Common Rail Direct Injection (CDI) with piezo-electric injectors.
Emissions Control Diesel:
Selective Catalytic Reduction (SCR) with Diesel Exhaust Fluid (DEF) injection, Diesel Particulate Filter (DPF).
Coolant Type:
MB Specification 325.0 (Antifreeze/Coolant, silicate-free, ethylene glycol-based, typically blue or green).
Wheelbase Options:
Multiple wheelbase options available (e.g., 140.6 inches, 170.1 inches).
Roof Height Options:
Standard Roof, High Roof configurations.
Cargo Volume:
Significant cargo volume, highly configurable based on wheelbase and roof height, often exceeding 400-500 cubic feet.
Gvwr:
Gross Vehicle Weight Rating (GVWR) varies significantly by configuration, typically ranging from 8,550 lbs to over 11,000 lbs.
Curb Weight:
Curb weight also varies considerably based on configuration and options, typically in the 4,500 - 5,500 lbs range for common configurations.
Crash Test Ratings:
Specific ratings vary by testing agency (e.g., IIHS, NHTSA). Generally robust safety structure for its class.
Electronic Stability Program:
Standard Crosswind Assist, Electronic Stability Program (ESP), Traction Control System (TCS), Anti-lock Braking System (ABS).
Driver Assistance Options:
Optional features like Collision Prevention Assist, Lane Keeping Assist, Blind Spot Assist, Adaptive Cruise Control (optional).
Airbags:
Driver and front passenger airbags, optional side curtain airbags.
Oil Change Interval Diesel:
Typically every 15,000 - 20,000 miles or 12 months (variable based on service indicator system 'ASSYST'). Check manual for specific usage conditions.
Fuel Filter Replacement:
Recommended replacement every 20,000 - 30,000 miles for diesel, or as per service indicator. Critical for diesel fuel system longevity.
Engine Oil Diesel:
API CJ-4 or CK-4, ACEA C3, MB-Approval 229.51 or 229.52 (e.g., Mobil 1 ESP 5W-30 or equivalent).
Engine Oil Gasoline:
API SN, ACEA A3/B4, MB-Approval 229.5 (e.g., Mobil 1 0W-40 or equivalent).
Brake Fluid:
DOT 4 Plus (MB Spec 331.0).
Diesel Particulate Filter:
DPF regeneration issues, clogging, or sensor failures can occur with frequent short trips or improper driving cycles.
Om651 Glow Plugs:
Potential for glow plug failures, leading to hard starting in cold weather.
Egr Valve:
EGR valve clogging or failure, particularly on higher mileage diesel engines.
Adblue System Diesel:
Issues with AdBlue pumps, sensors, or injectors in SCR systems can cause emissions-related faults.
