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Mercury Milan 2006-2009 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Mercury Model: Milan Year Range: 2006-2009 Codes Platform: CD3 (Ford Global Platform) 👋 Introduction Market Position Target Audience: Vehicle owners with basic mechanical skills and...
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UGS: 68357
Mercury Milan 2006-2009 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Mercury
Model:
Milan
Year Range:
2006-2009
Codes
Platform:
CD3 (Ford Global Platform)
👋 Introduction
Market Position
Target Audience:
Vehicle owners with basic mechanical skills and independent auto service professionals.
Competitive Analysis
Value Proposition:
Provides dealer-level repair information, enabling significant cost savings on maintenance and repairs.
Key Features
Instruction Style:
Step-by-step instructions, diagrams, and illustrations for clarity.
Information Source:
Official manufacturer-produced content used by dealership technicians.
Technical Accuracy:
Vehicle-specific, accurate, and concise technical data.
📋 Manual Details
Coverage Areas
Covered Years:
2006, 2007, 2008, 2009
Page Count
Estimated Page Count:
Varies by specific edition, typically over 1000 pages for full workshop manuals.
Manual Type
Manual Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine disassembly, assembly, diagnosis, and repair for all applicable engines.
Engine Electrical:
Ignition system, starting system, charging system, sensors, actuators, wiring diagrams.
Emission Control:
Emissions systems, catalytic converters, evaporative emission control (EVAP), EGR.
Fuel System:
Fuel injection, fuel pump, fuel injectors, fuel tank, fuel lines, fuel pressure diagnostics.
Clutch System:
Clutch inspection, replacement, and hydraulic system service (where applicable).
Manual Transaxle:
Manual transmission disassembly, assembly, and repair.
Automatic Transaxle:
Automatic transmission service, overhaul, diagnosis, and electronic controls.
Driveshaft Axle:
CV axles, driveshafts, U-joints, differential service.
Suspension System:
Front and rear suspension components, shock absorbers, struts, control arms, alignment specifications.
Steering System:
Power steering system, steering rack, tie rods, steering column.
Restraint System:
Airbag system, seat belts, SRS system diagnostics and repair.
Brake System:
Brake pads, rotors, calipers, ABS system, brake bleeding procedures.
Body Interior Exterior:
Body panel removal/installation, trim, interior components, glass replacement.
Body Electrical:
Lighting, power windows, door locks, mirrors, interior electronics.
HVAC:
Heating, ventilation, air conditioning system diagnosis, refrigerant, components.
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, spark plug replacement, fluid checks, belt replacement.
Troubleshooting Diagnosis:
Step-by-step troubleshooting guides for common and complex issues, diagnostic trouble codes (DTCs).
Repair Procedures:
Detailed instructions for component removal, installation, and repair.
Wiring Schematics:
Complete electrical wiring diagrams for all vehicle systems.
Special Tools:
Identification of specialized tools required for specific repairs.
Technical Depth
Depth Of Coverage:
Comprehensive, covering everything from basic maintenance to complete engine and transmission overhauls.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
High-resolution, printable pages.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Compatibility
Operating Systems:
Windows and Mac OS
Requirements
Software Required:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Options:
2.3L I4 Duratec, 3.0L V6 Duratec.
Performance
2.3L Duratec Horsepower:
154 hp @ 5750 rpm
2.3L Duratec Torque:
142 lb-ft @ 4250 rpm
3.0L Duratec V6 Horsepower:
203 hp @ 6300 rpm (2006-2007), 200 hp @ 6000 rpm (2008-2009)
3.0L Duratec V6 Torque:
207 lb-ft @ 4300 rpm (2006-2007), 205 lb-ft @ 4000 rpm (2008-2009)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Recommended Fuel:
Regular Unleaded Gasoline (87 Octane)
🔧 Transmission
Standard
Transmission Options:
5-speed Manual Transaxle, 6-speed Automatic Transaxle.
Optional
Optional Transmission:
Variable Intake Cam Timing (VCT) on 3.0L V6, All Wheel Drive (AWD) available with 3.0L V6 and automatic.
Features
Automatic Transmission Type:
6-speed SelectShift™ Automatic Transaxle
📐 Dimensions
Exterior
Wheelbase:
112.2 inches (2850 mm)
Length:
190.2 inches (4831 mm)
Width:
72.1 inches (1831 mm)
Height:
57.7 inches (1466 mm)
Weights
Curb Weight:
Approximately 3300-3700 lbs (depending on engine and configuration)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
★★★★★ (5-Star)
NHTSA Side Impact:
★★★★★ (5-Star)
IIHS Front Offset:
Good
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Traction Control System (TCS) available.
Passive Features
Airbags:
Front airbags, side-impact airbags, available curtain airbags.
💡 Technology Features
Infotainment
Infotainment System:
Available SiriusXM Satellite Radio, CD player, optional premium audio systems.
Driver Assistance
Cruise Control:
Standard cruise control.
Connectivity
Power Accessories:
Power windows, power locks, power mirrors.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or 6 months (conventional oil), or 7,500 miles or 6 months (synthetic oil), refer to manual for specifics.
Spark Plug Replacement:
Approximately 100,000 miles for iridium-tipped spark plugs (Duratec engines).
Fluid Specifications
Engine Oil Type:
SAE 5W-20 (preferred for fuel economy and performance) or SAE 5W-30 (depending on climate and load).
Coolant Type:
Ford Premium Engine Coolant (VC-7B) - Orange, or equivalent silicate-free, extended-life coolant.
Transmission Fluid Automatic:
MERCON® LV Automatic Transmission Fluid.
Brake Fluid Type:
DOT 3 Brake Fluid.
Known Issues
Common Issues:
Potential for carbon buildup on intake valves (especially with direct injection variants if applicable), minor electrical gremlins, and early brake wear in some cases.
📚 Vehicle History
Brand Heritage
Brand Origin:
Mercury was an American automobile division of Ford Motor Company.
Model Evolution
First Generation:
The Mercury Milan was introduced for the 2006 model year as a successor to the Mercury Sable.
Facelift:
Received a minor facelift for the 2008 model year with updated grille and interior trim.
Production
Production End:
Production of the Mercury Milan ceased at the end of the 2010 model year as Ford phased out the Mercury brand.
Manufacturing Plant:
Flat Rock, Michigan, USA.
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