🏷️ Basic Information

Make:

Mercury

Model:

Milan

Model Years Covered:

2006, 2007, 2008, 2009

Vehicle Platform:

Ford CD3 Platform

Vin Decoder Start Year:

2006

Vin Decoder End Year:

2009

👋 Introduction

Segment:

Mid-size sedan

Brand Strategy:

Positioned as a more upscale and stylish alternative within the Ford product lineup, often sharing platforms with Mazda and Ford models.

Competitors:

Ford Fusion, Toyota Camry, Honda Accord, Chevrolet Malibu, Nissan Altima.

Design:

Distinctive styling with signature Mercury grille and interior appointments, aimed at a more mature demographic than some competitors.

Platform Sharing:

Based on the Mazda6 platform (Ford CD3), contributing to good driving dynamics and chassis refinement.

Target Audience:

DIY mechanics, independent repair shops, and owners who perform their own maintenance and repairs.

Benefit:

Provides professional-level repair information to save on dealership service costs and ensure proper maintenance.

📋 Manual Details

General Coverage:

Complete Service and Repair for Mercury Milan 2006-2009

Specific Systems:

Engine Overhaul and Rebuilding, Brakes, Sunroof, Timing Belt Replacement, Trouble Codes, Wiring Diagrams, Troubleshooting and Diagnostics, Engine Performance, Front End Procedures and Specifications, Suspension, Transmission Information, Air Conditioning Service and Capacities, Computer Diagnostic Codes, Firing Orders, Detailed Specifications, Factory Maintenance Schedules and Charts, Serpentine Belt Routings with Diagrams, Timing Belt Service Procedures, Driving Concerns, Complete Torque Specifications, U-Joint and CV-Joint Service Procedures, Repair Procedures, Complete Wiring Diagrams

Total Pages:

Over 5000

Type:

Service and Repair Manual

Language:

English

Digital Format:

PDF

File Delivery:

Downloadable ZIP file

📖 Manual Coverage

Engine:

Comprehensive coverage including overhaul, rebuilding, performance tuning, and diagnostics.

Drivetrain:

Transmission information, U-joint and CV-joint service procedures.

Brakes:

Detailed procedures and specifications for all brake system components.

Suspension Steering:

Front end procedures, specifications, and suspension system repair.

Electrical Electronic:

Complete wiring diagrams, computer diagnostic codes, and troubleshooting for electrical systems.

HVAC:

Air conditioning service procedures and capacity specifications.

Body Chassis:

Sunroof service procedures.

Routine Maintenance:

Factory maintenance schedules, serpentine belt routings, and fluid specifications.

Diagnostics Troubleshooting:

Extensive troubleshooting guides, diagnostic trouble codes (DTCs), and engine performance analysis.

Repair Rebuild:

Detailed engine overhaul and rebuilding procedures, transmission service, and component repair.

Timing Belt:

Specific procedures for timing belt replacement and service.

Torque Specs:

Complete torque specifications for critical fasteners across all systems.

Depth:

Comprehensive, covering everything from basic maintenance to advanced engine rebuilding and electrical diagnostics, suitable for professional mechanics.

📊 Manual Specifications

File Type:

PDF

Searchability:

Likely searchable text within PDF (standard for professional manuals).

Printability:

Printable pages allowing users to print specific sections.

Zoom Capability:

High-quality zoom for detailed viewing of parts and diagrams.

Binding:

N/A (Digital PDF delivery)

Paper Quality:

N/A (Digital PDF delivery)

Operating Systems:

Works on all computers (PC & Mac).

Compression Utility:

Requires WinZip (or compatible utility like OS X Archive Utility or StuffIt Expander for Mac) to open ZIP files.

⚙️ Engine Specifications

Engine Options 2006-2007:

2.3L Duratec I4 (Mazda MZR), 3.0L Duratec 30 V6

Engine Options 2008-2009:

2.3L Duratec I4 (Mazda MZR), 3.0L Duratec 30 V6 (discontinued after 2007 model year for this platform), replaced by 3.5L Duratec 35 V6 in later models/trims (though less common in Milan).

2.3L Duratec I4 Horsepower:

~153-160 hp

2.3L Duratec I4 Torque:

~144-150 lb-ft

3.0L Duratec V6 Horsepower:

~200-203 hp

3.0L Duratec V6 Torque:

~200-207 lb-ft

Injection Type:

Electronic Fuel Injection (EFI)

Timing Belt Or Chain:

2.3L Duratec: Timing Chain; 3.0L Duratec V6: Timing Chain

Oil Type 2.3L:

SAE 5W-20 (API certified)

Oil Capacity 2.3L:

4.5 US quarts (with filter)

Oil Type 3.0L V6:

SAE 5W-20 (API certified)

Oil Capacity 3.0L V6:

5.5 US quarts (with filter)

🔧 Transmission

Automatic 2.3L:

5-speed automatic (5F50N)

Automatic 3.0L V6:

6-speed automatic (6F50)

Manual:

N/A for Milan (platform shared with Mazda 6 manual, but not offered on Milan).

Transmission Fluid Type 5F50N:

MERCON LV

Transmission Fluid Type 6F50:

MERCON LV

Transmission Fluid Capacity 5F50N:

6.2 US quarts (approximate)

Transmission Fluid Capacity 6F50:

8.7 US quarts (approximate)

📐 Dimensions

Length:

~193.1 inches

Width:

~70.9 inches

Height:

~57.7 inches

Wheelbase:

~107.4 inches

Trunk Volume:

~15.0 cubic feet

Curb Weight 2.3L:

~3250-3350 lbs

Curb Weight 3.0L V6:

~3400-3500 lbs

🛡️ Safety Features

NHTSA Front Impact:

5-Star (driver and passenger)

NHTSA Side Impact:

5-Star (front), 4-Star (rear)

IIHS Front Offset:

Good

IIHS Side Impact:

Good (with optional side airbags)

Standard Active Safety:

Anti-lock Braking System (ABS), Traction Control (TCS), Electronic Stability Control (AdvanceTrac) on most models.

Standard Passive Safety:

Front airbags, front side-impact airbags, side-curtain airbags (optional or standard depending on trim and year).

Child Seat Anchors:

LATCH (Lower Anchors and Tethers for CHildren) system.

💡 Technology Features

Audio System:

Available premium audio systems (e.g., Shaker 450/500), AM/FM/CD/MP3 players, SiriusXM satellite radio capability.

Navigation:

Optional factory navigation system available on higher trims.

Cruise Control:

Standard on most trims.

Parking Assist:

Optional rear parking sensors available on some models.

Auxiliary Input:

Available auxiliary audio input jack.

Bluetooth:

Optional SYNC voice-activated communication and entertainment system (introduced in later model years).

🔧 Maintenance

Oil Change Interval:

Every 5,000 to 7,500 miles or 6 months, depending on driving conditions and oil used, as per factory recommendations. Check manual for specific conditions.

Engine Air Filter Replacement:

Typically every 15,000 to 30,000 miles, or as needed based on visual inspection and driving conditions.

Cabin Air Filter Replacement:

Typically every 10,000 to 15,000 miles, or annually.

Transmission Fluid Change:

Refer to manual; generally around 60,000-100,000 miles for normal service, or sooner for severe service. The manual will provide precise intervals and procedures.

Coolant Flush:

Every 30,000 to 100,000 miles, depending on coolant type. The manual specifies the type and interval. Likely requires Ford Motorcraft Premium Engine Coolant.

Brake Fluid:

DOT 3

Power Steering Fluid:

MERCON V ATF (check manual for specific fluid type)

Common Problems List:

While generally reliable, common issues can include: intermittent electrical gremlins (often related to body control modules or wiring), transmission shifting issues (especially in earlier 6-speed automatics), starter motor failures, and potential for suspension component wear (control arm bushings, sway bar links) due to mileage and road conditions. Some HVAC issues like blower motor resistors can also occur.

📚 Vehicle History

Mercury Legacy:

Mercury was a division of Ford Motor Company, established in 1938 to offer a mid-priced vehicle. It was known for offering well-equipped vehicles with stylish designs.

Milan Introduction:

The Mercury Milan was introduced for the 2006 model year as a successor to the Mercury Sable. It was based on the Ford CD3 platform, which was derived from Mazda's GF-platform (used in the Mazda6).

Updates:

Received minor styling updates and feature enhancements throughout its production run, including revised front and rear fascias, updated interior materials, and technology additions.

Production End:

Mercury brand was officially discontinued by Ford Motor Company after the 2011 model year. The Milan production ceased with the 2009 model year as part of this discontinuation.

Manufacturing Location:

Flat Rock, Michigan, USA (Ford's AutoAlliance International plant, shared with Mazda).

🏆 Awards & Recognition

Safety Awards:

Achieved good safety ratings from NHTSA and IIHS, indicating a structurally sound vehicle with effective safety features.

Consumer Reports:

Consumer reports ratings varied by model year and powertrain, with some years showing average or below-average reliability predictions, particularly concerning transmission and electrical systems. The manual is essential for addressing these potential issues.

Emissions Certification:

Compliant with EPA and California ARB emissions standards for its respective model years.