🏷️ Basic Information

Make:

Mercury

Model:

Monterey

Model Years Covered:

2004, 2005, 2006, 2007

Platform Code:

D47 (based on Ford Five Hundred platform)

👋 Introduction

Vehicle Segment:

Full-size sedan

Brand Positioning:

A premium, comfortable, and spacious full-size sedan offering from Mercury, designed to compete with other domestic and international large sedans.

Key Competitors:

Buick Lucerne, Chrysler 300, Dodge Charger, Toyota Avalon, Chevrolet Impala.

Vehicle Highlights:

Spacious interior, comfortable ride, V6 engine option, upscale interior appointments, strong safety features.

Manual Value Proposition:

Provides factory-level diagnostic and repair procedures, enabling owners and technicians to accurately maintain and repair the vehicle, saving time and money.

📋 Manual Details

Manual Coverage Scope:

Comprehensive bumper-to-bumper repair and diagnostics

Estimated Page Count:

Varies based on specific year and engine, typically over 1500 pages for full factory service manual

Manual Type:

Factory Service Manual / Shop Repair Manual

Language:

English

Format:

PDF with index

📖 Manual Coverage

Engine Mechanical:

Diagnosis, repair, overhaul, specifications for all components (cylinder head, block, crankshaft, pistons, connecting rods, timing system, lubrication, cooling).

Engine Performance:

Fuel delivery, ignition system, air intake, exhaust system, emissions control, engine control module (ECM) diagnostics.

Transmission:

Automatic Transmission (likely 6F50/6F55) repair, overhaul, diagnosis, fluid specifications, torque converter, valve body, electronic controls.

Drivetrain:

Front-wheel drive (FWD) system, transaxle, CV joints, driveshafts, differential.

Brakes:

Hydraulic system, ABS (Anti-lock Braking System), traction control, brake pad/rotor replacement, caliper overhaul, bleeding procedures, parking brake.

Suspension:

Front and rear suspension components (struts, shocks, control arms, ball joints, sway bars), alignment specifications, troubleshooting.

Steering:

Power steering system, rack and pinion assembly, steering column, steering wheel removal, troubleshooting.

Electrical System:

Battery, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights, interior), wiring diagrams, fuse/relay locations.

Body And Trim:

Exterior panels, interior trim, door mechanisms, glass, mirrors, bumpers, hood, trunk lid, weatherstripping.

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system components, refrigerant, diagnosis, repair of blower motor, compressor, evaporator, condenser.

Restraints:

Airbag system diagnosis and repair, seat belt mechanisms, SRS (Supplemental Restraint System) components.

Diagnostics:

On-Board Diagnostics (OBD-II) procedures, diagnostic trouble codes (DTCs), scan tool usage, troubleshooting flowcharts.

Maintenance:

Routine oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement.

Repair:

Component removal and installation, rebuild procedures for major and minor assemblies, component testing and calibration.

Troubleshooting:

Systematic diagnostic procedures for identifying and resolving common and uncommon vehicle faults, often presented as flowcharts.

Wiring Diagrams:

Detailed electrical schematic diagrams for all vehicle systems, including power distribution, grounds, and component connections.

Specifications:

Torque specifications for all fasteners, fluid capacities, technical data for engine, transmission, brakes, suspension, etc.

Depth Of Information:

Factory-level detail, suitable for professional mechanics and advanced DIY enthusiasts.

📊 Manual Specifications

File Type:

PDF

Searchability:

Searchable text within the PDF document

Printability:

Printable pages for physical reference

Binding:

N/A (Digital Download)

Paper Quality:

N/A (Digital Download)

⚙️ Engine Specifications

Engine Type:

3.0L Duratec V6

Engine Code:

Could be GZ (3.0L Vulcan OHV V6 for early models or specific trims) or likely ZT (3.0L Duratec 30 V6).

Bore X Stroke:

3.0L Duratec: 89.0 mm x 79.5 mm (approximate)

Compression Ratio:

3.0L Duratec: 10.3:1 (approximate)

Horsepower:

3.0L Duratec: Approximately 203-207 hp @ 6000 rpm

Torque:

3.0L Duratec: Approximately 207-211 lb-ft @ 4800 rpm

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded gasoline

Fuel Octane Rating:

87 octane (recommended)

🔧 Transmission

Transmission Type:

6-speed automatic (likely 6F50/6F55)

Transmission Drive:

Front-Wheel Drive (FWD)

Transmission Fluid Type:

Mercon LV (or equivalent specified by Ford for the 6F50/6F55 transmission)

Transmission Fluid Capacity:

Approximately 10.5 quarts (dry fill), consult manual for specific change interval capacity.

📐 Dimensions

Length:

Approximately 200.5 inches

Width:

Approximately 74.4 inches

Height:

Approximately 58.1 inches

Wheelbase:

Approximately 112.9 inches

Wheel Bolt Pattern:

5 x 4.5 inch (5x114.3mm)

Curb Weight:

Approximately 3700-3900 lbs (depending on trim and options)

Gross Vehicle Weight Rating Gvwr:

Consult vehicle placard, typically around 4800-5000 lbs

🛡️ Safety Features

NHTSA Front Crash Test Rating:

5-Star (for driver and passenger in frontal impact, for most years)

NHTSA Side Crash Test Rating:

5-Star (for front and rear passengers in side impact, for most years)

ABS:

Standard Anti-lock Braking System (ABS)

Traction Control:

Standard Traction Control System (TCS)

Electronic Stability Control Esc:

Optional or standard depending on year/trim (AdvanceTrac)

Airbags:

Frontal airbags (driver and passenger), side-impact airbags (front), available curtain airbags (front and rear).

Seatbelts:

Three-point seat belts with pretensioners and load limiters for front occupants, three-point belts for rear occupants.

💡 Technology Features

Audio System:

Available premium audio systems, CD player, optional satellite radio integration.

Navigation:

Optional factory-installed navigation system.

Parking Assist:

Optional rear parking assist sensors.

Cruise Control:

Standard electronic cruise control.

Remote Keyless Entry:

Standard remote keyless entry system.

Keyless Ignition:

Available Intelligent Key system with push-button start.

🔧 Maintenance

Oil Change Interval:

Every 7,500 miles or 6 months, whichever comes first (with synthetic blend or full synthetic oil).

Engine Air Filter Replacement:

Every 30,000 miles or as needed based on inspection.

Cabin Air Filter Replacement:

Every 15,000 miles or annually.

Spark Plug Replacement:

Approximately 100,000 miles (Long-life iridium plugs).

Transmission Fluid Change:

Every 100,000 miles under normal driving conditions, consult manual for severe conditions.

Engine Oil Type:

SAE 5W-20 (API certified)

Engine Oil Capacity:

5.5 US quarts (with filter change)

Coolant Type:

Ford Premium Engine Coolant (Green) or equivalent meeting specification WSS-M97B51-A1

Brake Fluid Type:

DOT 3 (or DOT 4 if specified)

Common Wear Items:

Struts and shocks, front suspension bushings, catalytic converter (depending on mileage/conditions), power steering pump.

Transmission Considerations:

Early models of the 6-speed automatic may have had software calibration issues or require specific diagnostic procedures. Regular fluid changes are crucial.

Engine Considerations:

The Duratec V6 is generally robust, but like any engine, can develop oil leaks over time. Ensure proper maintenance of the cooling system.

📚 Vehicle History

Mercury Legacy:

Mercury was a division of Ford Motor Company, introduced in 1939 to provide a mid-range vehicle between Ford and Lincoln. It aimed to offer stylish, well-equipped vehicles.

Monterey Lineage:

The Monterey nameplate has a long history within Mercury, dating back to the 1950s and 1960s for large, luxurious sedans. This modern iteration, introduced for the 2004 model year, revived the nameplate.

Platform Sharing:

The 2004-2007 Mercury Monterey was based on Ford's front-wheel-drive D4 platform, sharing underpinnings with the Ford Five Hundred and later the Ford Taurus.

Production Period:

2004 (as 2005 model year) to 2007 model year.

Manufacturing Location:

Chicago Assembly Plant, Illinois, USA

Discontinuation Impact:

The Mercury brand was discontinued by Ford in late 2010, marking the end of models like the Monterey.

🏆 Awards & Recognition

Safety Awards:

Received 5-star ratings from the NHTSA for frontal and side impact protection in multiple model years, indicating strong safety performance.

Consumer Ratings:

Varies; often praised for comfort and quiet ride, but some reviews noted power and fuel economy as average for its class.

Emissions Certification:

Meets EPA and California Air Resources Board (CARB) emissions standards for its model years.