2005 Mitsubishi 380 Workshop Repair Service Manual Best

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🏷️ Basic Information Identification Make: Mitsubishi Model: 380 Year: 2005 Codes Platform Code: P2X Vin Code: V (typically for Australian-built Mitsubishis) 👋 Introduction Market Position Segment: Large family sedan Target...

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Taper: Car

Distributeur:

UGS: 585903

Mots clés: 2005 380 Car Cars Mitsubishi

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Year:

Codes

Platform Code:

Vin Code:

V (typically for Australian-built Mitsubishis)

👋 Introduction

Market Position

Segment:

Large family sedan

Target Audience:

Families, fleet buyers, general consumers seeking a comfortable and reliable sedan.

Competitive Analysis

Key Competitors:

Holden Commodore, Ford Falcon, Toyota Camry, Hyundai Sonata, Kia Optima.

Key Features

Distinguishing Features:

Spacious interior, comfortable ride, V6 engine standard, robust build quality.

Manual Value Proposition:

Enables DIY maintenance and repair, cost savings, understanding of vehicle systems.

📋 Manual Details

Coverage Areas

Primary Coverage:

Australia

Secondary Coverage:

New Zealand, potentially other right-hand drive markets with similar models

Page Count

Estimated Page Count:

1000+

Manual Type

Type:

Workshop Repair Service Manual

Language

Language:

English

Format

Format:

Digital (PDF) likely, with printable options

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Full diagnostics, repair, overhaul, and specifications for all engine variants.

Engine Electrical:

ECU diagnosis, wiring diagrams, sensor operation, ignition system, fuel injection system.

Transmission Manual:

Repair, overhaul, clutch system, gear shift mechanism.

Transmission Automatic:

Torque converter, valve body, planetary gears, electronic control, fluid specifications.

Drivetrain:

Front-wheel drive system, CV joints, driveshafts, differential.

Suspension:

Front strut and control arm, rear multi-link suspension, shock absorbers, springs, bushings, wheel alignment specifications.

Steering:

Power steering system, steering rack, column, components, troubleshooting.

Brakes:

Front and rear disc brakes, ABS, EBD, brake fluid specifications, bleeding procedures, caliper and rotor replacement.

Fuel System:

Fuel tank, fuel pump, injectors, fuel filter, evaporative emission control (EVAP).

Exhaust System:

Catalytic converter, mufflers, pipes, hangers, heat shields.

Cooling System:

Radiator, water pump, thermostat, hoses, coolant specifications, fan operation.

HVAC System:

Air conditioning, heating, ventilation, blower motor, evaporator, condenser, refrigerant handling.

Electrical System Lighting:

Headlights, taillights, interior lighting, bulb types and replacement.

Electrical System Audio:

Radio, speakers, amplifier (if equipped), wiring.

Body Exterior:

Body panels, doors, hood, trunk, bumpers, glass, trim, hinges, latches.

Body Interior:

Dashboard, seats, door panels, headliner, carpets, trim pieces, airbags.

Safety Systems:

Airbags, seatbelts, pretensioners, ABS, potential information on traction control.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement.

Troubleshooting:

Diagnostic flowcharts, symptom-based troubleshooting for various systems.

Repair And Overhaul:

Detailed step-by-step instructions for component removal, repair, and reinstallation.

Diagnostics:

OBD-II diagnostic trouble codes (DTCs), live data interpretation, scan tool usage guidance.

Electrical Troubleshooting:

Component testing, circuit tracing, wiring harness inspection, use of multimeters.

Wheel Alignment:

Specifications for camber, caster, toe, and thrust angle.

Refrigerant Handling:

Safe procedures for AC system charging and evacuation (if covered).

Timing Belt Replacement:

Crucial procedure for interference engines.

Technical Depth

Depth:

Comprehensive; covers basic maintenance to complete engine and transmission rebuilds.

Torque Specifications:

Extensive torque values for all fasteners.

Clearances:

Engine component clearances (e.g., piston-to-wall, bearing clearances).

Wiring Diagrams:

Detailed electrical schematics for all vehicle systems.

Component Locations:

Illustrations showing the location of key components.

📊 Manual Specifications

File Format

File Type:

Likely PDF (.pdf)

Searchability:

Typically searchable text content within PDF.

Printability:

Designed for printing individual sections or the entire manual.

Print Quality

Image Resolution:

High-resolution for clear diagrams and illustrations.

Binding Type

Binding:

N/A (for digital format; if printed, would specify spiral, perfect bound, etc.)

Paper Type

Paper:

N/A (for digital format; if printed, would specify high-quality, durable paper)

⚙️ Engine Specifications

Primary Engine

Engine Code:

6G72 (SOHC) and 6G75 (SOHC MIVEC)

Engine Type:

Naturally Aspirated V6 Petrol

Displacement:

3.5 Litres (3497 cc) for 6G72; 3.8 Litres (3828 cc) for 6G75

Performance

Horsepower 6G72:

Approx. 147 kW (197 hp) @ 5250 rpm

Torque 6G72:

Approx. 314 Nm (232 lb-ft) @ 4500 rpm

Horsepower 6G75:

Approx. 175 kW (235 hp) @ 6000 rpm

Torque 6G75:

Approx. 332 Nm (245 lb-ft) @ 4000 rpm

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Petrol (91 RON recommended)

Timing

Timing Drive:

Timing Belt (for 6G72) and Timing Chain (for 6G75)

🔧 Transmission

Standard

Transmission Type:

4-speed Automatic (INVECS-II)

Optional

Transmission Type:

5-speed Manual (available on some early base models)

Features

Automatic Features:

Adaptive shift control, sport mode (on some variants).

Fluid Specification

Automatic Transmission Fluid:

Diamond ATF SP-III (or equivalent)

Manual Transmission Fluid:

API GL-4, SAE 75W-90 (typical specification)

📐 Dimensions

Exterior

Length:

Approx. 4880 mm

Width:

Approx. 1780 mm

Height:

Approx. 1475 mm

Wheelbase:

Approx. 2750 mm

Weights

Kerb Weight:

Approx. 1550 - 1650 kg (depending on trim and transmission)

Gross Vehicle Weight:

Approx. 2000 - 2100 kg

Cargo

Boot Capacity:

Approx. 500 litres

🛡️ Safety Features

Ratings

Ancap Rating 2005:

4-star (under the 2005-2008 ANCAP testing regime)

Active Features

Standard on most models

Electronic Brakeforce Distribution (often paired with ABS)

Traction Control:

Optional on higher trim levels

Passive Features

Airbags:

Dual front airbags standard; side airbags and curtain airbags available on higher trims.

Seatbelts:

Three-point seatbelts with pretensioners for front seats.

💡 Technology Features

Infotainment

Audio System:

Standard CD player with AM/FM radio; upgraded systems with cassette, CD changer, and premium speakers available on higher trims.

Navigation:

Optional GPS navigation system on higher trim levels.

Driver Assistance

Cruise Control:

Standard on most models.

Parking Assistance:

Rear parking sensors were available as an option on some models.

Connectivity

Auxiliary Input:

Rarely present on factory systems of this era; aftermarket solutions common.

Comfort Features

Climate Control:

Manual air conditioning standard; dual-zone climate control available on higher trims.

Seats:

Cloth upholstery standard; leather-appointed seats available on premium trims. Power-adjustable driver's seat common.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 15,000 km or 12 months, whichever comes first.

Air Filter Replacement:

Every 30,000 km or 24 months.

Spark Plug Replacement:

Every 100,000 km for iridium-tipped plugs (if fitted).

Timing Belt Replacement 6G72:

Every 100,000 km or 10 years (critical).

Coolant Replacement:

Initial at 150,000 km, then every 80,000 km or 4 years.

Fluid Specifications

Engine Oil Grade:

SAE 10W-30 API SJ or SL (check manual for specific ambient temperature range).

Engine Oil Capacity:

Approx. 4.5 litres (with filter change)

Brake Fluid Type:

DOT 3 or DOT 4

Coolant Type:

Mitsubishi Super Long Life Coolant (SLLC) or equivalent (Ethylene Glycol based, Green color).

Known Issues

Engine Mounts:

Wear and tear leading to vibration, especially on higher mileage vehicles.

Suspension Bushings:

Premature wear of control arm and sway bar bushings can lead to knocking noises and poor handling.

Automatic Transmission:

Some reports of rough shifting or hesitation, often related to fluid degradation or solenoid issues.

Air Conditioning System:

Compressor clutch failure or leaks can occur over time.

Window Regulators:

Common wear item in many vehicles of this era, leading to stiff or failed operation.

📚 Vehicle History

Brand Heritage

Manufacturer:

Mitsubishi Motors Corporation (Japan), manufactured by Mitsubishi Motors Australia.

Model Evolution

Predecessor:

Mitsubishi Magna (TH/TL/TW series)

Development Context:

The 380 was a significant development from the Magna platform, representing a substantial redesign for the Australian market, and was the last Australian-designed and manufactured Mitsubishi vehicle.

Production

Production Start:

October 2005

Production End:

Manufacturing Location:

Clovelly Park, South Australia

Sales Performance:

Sales were modest, and the model's production marked the end of Mitsubishi's manufacturing operations in Australia.

🏆 Awards & Recognition

Recognitions

Australian Design Award:

The 380 was recognized for its design and engineering efforts within Australia, representing a significant local investment.

Ratings

Consumer Reviews 2005:

Generally received positive reviews for comfort, space, and value for money, but faced sales challenges due to market perception and competition.

Certifications

Emissions Compliance:

Compliant with Australian ADR emission standards for the period.