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Mitsubishi 380 2005-2008 Workshop Service Manual Repair

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The Mitsubishi 380, produced from 2005 to 2008, was a large family and mid-size executive sedan specifically developed for the Australian market. Built at Mitsubishi's Tonsley Park facility in South...
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Mitsubishi 380 2005-2008 Workshop Service Manual RepairMitsubishi 380 2005-2008 Workshop Service Manual RepairMitsubishi 380 2005-2008 Workshop Service Manual RepairMitsubishi 380 2005-2008 Workshop Service Manual Repair
The Mitsubishi 380, produced from 2005 to 2008, was a large family and mid-size executive sedan specifically developed for the Australian market. Built at Mitsubishi's Tonsley Park facility in South Australia, it succeeded the Magna and Verada models. The 380 was equipped with a 3.8-liter V6 SOHC engine (6G75), delivering approximately 175 kW of power and 343 Nm of torque, paired with either a 5-speed automatic or a less common 6-speed manual transmission. Its design emphasized comfort and handling, aiming to compete with established Australian sedans like the Holden Commodore and Ford Falcon. Safety was a key consideration, with most models achieving a 4-star ANCAP rating and featuring a range of active and passive safety systems. This comprehensive workshop service manual provides detailed information for the Mitsubishi 380 models covering the years 2005 through 2008. It serves as an invaluable resource for owners, mechanics, and technicians, offering extensive coverage of routine maintenance procedures, diagnostic troubleshooting, and repair instructions for all major vehicle systems. Within its hundreds of pages, you will find in-depth guidance on engine mechanicals, fuel and ignition systems, cooling, drivetrain, suspension, steering, brakes, electrical systems, bodywork, and climate control. Detailed technical specifications, fluid requirements, and wiring diagrams are included to ensure accurate and efficient maintenance and repair.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
380
Years Covered:
2005, 2006, 2007, 2008
Codes
Platform Code:
PS (also known as Mitsubishi PS platform)
👋 Introduction
Market Position
Market Segment:
Large family sedan, mid-size executive sedan.
Competitive Analysis
Key Competitors Australia:
Holden Commodore, Ford Falcon, Toyota Camry (larger variants).
Key Features
Design Basis:
Based on the Mitsubishi 380 platform, a successor to the Mitsubishi Magna and Verada, specifically developed for the Australian market.
📋 Manual Details
Coverage Areas
Regions Covered:
Primarily Australian market, with potential applicability to other regions where the Mitsubishi 380 was sold or based on common Mitsubishi platforms.
Page Count
Estimated Page Count:
Hundreds of pages (as described in product information)
Manual Type
Type:
Workshop Service Manual / Repair Manual / Factory Service Manual
Language
Language:
English
Format
Delivery Method:
Instant Download
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine overhaul, diagnostics, repair procedures, specifications for the 3.8L V6 engine.
Fuel System:
Fuel injection system, fuel pump, injectors, fuel lines, evaporative emissions control.
Cooling System:
Radiator, water pump, thermostat, cooling fan, coolant specifications.
Ignition System:
Ignition coils, spark plugs, ignition timing, diagnostics.
Exhaust System:
Exhaust manifolds, catalytic converter, mufflers, emissions control components.
Transmission Manual:
Manual transmission repair, maintenance, fluid specifications, clutch system.
Transmission Automatic:
Automatic transmission repair, maintenance, fluid specifications, torque converter, shift control.
Drivetrain:
Axles, drive shafts, CV joints, differential maintenance and repair.
Suspension Front:
MacPherson strut system, control arms, ball joints, bushings, springs, shock absorbers.
Suspension Rear:
Multi-link suspension, control arms, bushings, springs, shock absorbers.
Steering System:
Power steering system, steering rack, tie rods, steering column, alignment specifications.
Brake System:
Front and rear disc brakes, ABS system, brake fluid specifications, caliper and rotor replacement, bleeding procedures.
Electrical System:
Battery, charging system, starter motor, alternator, lighting system, power windows, central locking.
Body And Chassis:
Body panel removal and installation, door mechanisms, interior trim, bumper replacement, chassis repair principles.
Climate Control:
Air conditioning system, heater core, blower motor, HVAC controls, refrigerant specifications.
Safety Systems:
Airbag system diagnostics and replacement, seat belt mechanisms.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotations, spark plug replacement, belt inspection.
Troubleshooting:
Diagnostic charts for various symptoms, common fault identification and resolution.
Engine Repair:
Engine rebuild procedures, piston and ring replacement, cylinder head removal and reassembly, valve adjustments.
Transmission Overhaul:
Complete disassembly, inspection, and reassembly of both manual and automatic transmissions.
Brake Service:
Brake pad and rotor replacement, brake caliper service, brake line replacement, ABS sensor replacement.
Electrical Diagnostics:
Circuit tracing, component testing, wiring diagram interpretation.
Body Repair:
Minor dent repair, panel alignment, trim piece replacement.
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle systems.
Technical Depth
Depth:
Professional level with detailed step-by-step instructions, specifications, and diagnostic information, suitable for DIY enthusiasts with mechanical aptitude.
📊 Manual Specifications
File Format
Printability:
Full Printable
Zoom Functionality:
YES
Searchability:
Likely searchable due to PDF format, depending on OCR quality.
Binding Type
Binding:
N/A (Digital PDF Download)
Paper Type
Paper Type:
N/A (Digital PDF Download)
Requirements
Software Requirements:
Adobe PDF Reader & WinRAR (for potential .zip or .rar archives).
Operating System Compatibility:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Code:
6G75
Engine Type:
SOHC V6, naturally aspirated
Displacement:
3.8 Liters (3828 cc)
Performance
Horsepower Peak:
Approximately 175 kW (235 hp) at 5250 rpm (varies slightly by model year/tune).
Torque Peak:
Approximately 343 Nm (253 lb-ft) at 4000 rpm (varies slightly by model year/tune).
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI)
Fuel Type:
Unleaded Petrol (91 RON recommended, 95 RON for optimal performance)
🔧 Transmission
Standard
Transmission Type Standard:
5-speed INVECS-II Sports Mode Automatic Transmission
Optional
Transmission Type Optional:
6-speed Manual Transmission (less common, primarily in base models)
Features
Sports Mode:
Adaptive shift logic that adjusts to driving style.
📐 Dimensions
Exterior
Length:
Approximately 4855 mm (191.1 in)
Width:
Approximately 1785 mm (70.3 in)
Height:
Approximately 1450 mm (57.1 in)
Wheelbase:
Approximately 2700 mm (106.3 in)
Weights
Curb Weight:
Approximately 1550 - 1650 kg (3417 - 3638 lbs) depending on trim and transmission.
🛡️ Safety Features
Ratings
Ancap Rating:
4-star ANCAP rating for most models during its production run.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Traction Control System (TCS - standard on many models), Electronic Stability Control (ESC - introduced as standard on later models or optional).
Passive Features
Passive Safety Features:
Front airbags, side airbags, curtain airbags (on higher trims), crumple zones, reinforced safety cell.
💡 Technology Features
Infotainment
Audio System:
Factory fitted Clarion or Mitsubishi branded CD player with radio, often with optional amplifier and subwoofer on higher trims.
Navigation:
Optional GPS navigation system available on premium models.
Driver Assistance
Cruise Control:
Standard on most models.
Connectivity
Bluetooth:
Available on later models or as an aftermarket addition.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 15,000 km or 12 months, whichever comes first (refer to manual for exact specification based on driving conditions).
Major Service Interval:
Refer to manual for specific items at 30,000 km, 60,000 km, etc. (e.g., spark plugs, drive belts).
Fluid Specifications
Engine Oil:
API SN or higher, SAE 5W-30 or 5W-40 (check manual for exact viscosity and type, often synthetic).
Coolant:
Mitsubishi Super Long Life Coolant (SLLC) or equivalent (ethylene glycol-based with long-life additives), typically pink or orange.
Automatic Transmission Fluid:
DIAQueen ATF-SPII or equivalent (specific to Mitsubishi 5-speed auto).
Manual Transmission Fluid:
GL-4 SAE 75W-85 or GL-4 SAE 75W-90 gear oil.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Wear Item:
Front suspension components (bushings, ball joints) due to the vehicle's weight and typical usage.
Potential Electrical:
Occasional issues with window regulators, power seat motors, or dashboard illumination.
Engine Reliability Comment:
The 6G75 V6 engine is generally considered robust if properly maintained. Timing belt replacement is critical at specified intervals (though the 6G75 is a chain-driven OHC design, not belt).
📚 Vehicle History
Brand Heritage
Brand Origin:
Mitsubishi Motors, Japan. The 380 was a unique Australian-developed and manufactured model.
Model Evolution
Predecessor:
Mitsubishi Magna and Verada.
Development Focus:
Developed by Mitsubishi Motors Australia (MMA) as a crucial local product in response to changing market demands.
Production
Manufacturing Location:
Tonsley Park, South Australia, Australia.
Production Years:
October 2005 – March 2008.
Sales Performance Comment:
Sales were significantly below initial targets, leading to the cessation of local manufacturing for Mitsubishi Australia.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific major awards are not widely publicized, the vehicle was recognized for its comfort, handling, and value in the Australian market by automotive journalists.
Ratings
Safety Rating:
4-star ANCAP.
Certifications
Manufacturing Standards:
Manufactured to Australian Design Rules (ADRs) and Mitsubishi global quality standards.
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