Mitsubishi Carisma 2004 Repair Service Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Carisma Year: 2004 👋 Introduction Market Position Positioning: A comprehensive resource bridging the gap between factory service manuals and owner's manuals, aimed at...

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Taper: Car

Distributeur:

UGS: 390894

Mots clés: 2004 Car Carisma Cars Mitsubishi

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Carisma

Year:

👋 Introduction

Market Position

Positioning:

A comprehensive resource bridging the gap between factory service manuals and owner's manuals, aimed at enabling informed repair and maintenance decisions.

Competitive Analysis

Value Proposition:

Offers factory-level repair information in an accessible digital format, allowing users to perform maintenance and repairs typically handled by dealerships or specialized workshops.

Key Features

Accessibility:

Instant download availability for immediate use.

Comprehensiveness:

Covers a wide range of topics from basic maintenance to complex repair procedures.

Guidance Style:

Step-by-step instructions designed to teach factory-trained technician knowledge.

📋 Manual Details

Coverage Areas

Manual Type:

Repair Service Manual

Language:

English

File Format:

Delivery Method:

Instant Download

Print Quality:

Full Printable

Zoom Functionality:

Required Software:

Adobe PDF Reader & WinZip

Compatibility:

All Versions of Windows & Mac

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Comprehensive coverage of engine assembly, disassembly, and component repair.

Engine Management:

Details on fuel injection, ignition systems, emissions controls, and engine diagnostics.

Transmission Manual:

Repair and maintenance procedures for manual gearbox and clutch systems.

Transmission Automatic:

Information on automatic transmission operation, repair, and fluid service.

Drivetrain:

Axles, driveshafts, differentials, and front-wheel drive system service.

Suspension:

Front and rear suspension components, shock absorbers, springs, and alignment.

Steering:

Power steering system, steering column, rack and pinion assembly, and wheel alignment.

Brakes:

Disc and drum brake systems, ABS, parking brake, and hydraulic component service.

Electrical System:

Battery, charging system, starting system, lighting, and accessory circuits.

Body Electrical:

Power windows, door locks, mirrors, wipers, and interior/exterior lighting.

Climate Control:

HVAC system operation, refrigerant service, component replacement.

Body Interior:

Trim removal, seat adjustment, dashboard components, and headliner service.

Body Exterior:

Doors, hood, trunk, fenders, bumpers, and glass replacement.

Chassis Frame:

Structural components and basic chassis maintenance.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks, tire rotations, and inspections.

Component Disassembly:

Step-by-step instructions for removing and separating vehicle components.

Component Assembly:

Detailed guidance for reassembling serviced or replaced parts.

Troubleshooting:

Diagnostic procedures and flowcharts for identifying and resolving common issues.

Repair Procedures:

Specific instructions for repairing or replacing faulty components.

Cleaning Procedures:

Guidance on cleaning specific parts or systems.

Reinstallation:

Instructions for correctly reinstalling serviced or repaired components.

Specification Tables:

Inclusion of critical torque values, clearances, and dimensions.

Wiring Diagrams:

Schematic diagrams for electrical systems, aiding in diagnosis and repair.

Diagnostic Charts:

Systematic approaches to diagnosing faults.

Technical Depth

Depth Level:

Comprehensive, suitable for professional technicians and advanced DIYers.

Target Audience:

Professional technicians, DIY mechanics with basic electrical and mechanical knowledge.

📊 Manual Specifications

File Specifications

File Type:

Page Layout:

Printable pages, allowing for printing of specific sections or the entire manual.

Searchability:

Likely text-searchable within the PDF, enhancing quick information retrieval.

Illustrations Pictures:

Includes illustrations or pictures to guide repair procedures.

Binding Type:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Options:

Likely includes 1.6L (4G92), 1.8L (4G93), and 2.0L (4G94) Sirius I4 engines, and potentially a 1.9L DI-D (F9Q) diesel engine.

Performance

Power Output:

Varies by engine option, typically ranging from 90 HP (1.6L) to 130 HP (2.0L petrol) and around 100 HP (1.9L diesel).

Torque Output:

Varies by engine option, typically ranging from 135 Nm (1.6L) to 180 Nm (2.0L petrol) and around 215 Nm (1.9L diesel).

Fuel System

Fuel Delivery:

Multi-point fuel injection (MPI) for petrol engines, Direct Injection (DI) for diesel.

Fuel Type:

Unleaded gasoline (Octane 95 recommended) for petrol engines, Diesel fuel for DI-D.

Engine Mechanical

Bore X Stroke:

Specific dimensions would be detailed in the manual for each engine variant.

Compression Ratio:

Specific ratios would be detailed in the manual for each engine variant.

🔧 Transmission

Standard

Transmission Type Standard:

Likely a 5-speed manual transmission.

Optional

Transmission Type Optional:

Likely a 4-speed automatic transmission.

Features

Clutch Type:

Hydraulically operated, dry single plate clutch for manual transmissions.

Transmission Fluid:

Specific fluid types and capacities (e.g., API GL-4 for manual, ATF Dexron II/III for automatic) will be detailed in the manual.

📐 Dimensions

Exterior

Length:

Approximately 4490 mm

Width:

Approximately 1740 mm

Height:

Approximately 1435 mm

Wheelbase:

Approximately 2600 mm

Wheel Track Front:

Specific data would be in the manual.

Wheel Track Rear:

Specific data would be in the manual.

Weights

Curb Weight:

Varies by model and engine, typically between 1200 kg and 1350 kg.

Gross Vehicle Weight Rating:

Specific GVWR would be detailed in the manual.

Cargo

Cargo Volume:

Approximate boot space of 470 liters, expandable with rear seats folded.

🛡️ Safety Features

Ratings

Euro Ncap Rating:

Euro NCAP tested earlier models, with results typically around 3-4 stars for frontal impact, depending on equipment.

Active Features

Anti-lock Braking System was available on many models.

Traction Control:

Traction Control System (TCL) was an optional feature on higher trims.

Electronic Stability Control:

ESC was not widely standard on this model year but may have been available on specific trims or markets.

Passive Features

Airbags:

Front airbags were standard; side airbags were optional on certain trims.

Seatbelts:

Three-point seatbelts with pre-tensioners for front occupants.

Child Seat Anchors:

ISOFIX child seat anchorage points likely standard on rear outer seats.

💡 Technology Features

Infotainment

Audio System:

Standard radio/cassette or CD player with basic speaker setup. Higher trims may have upgraded audio systems and more speakers.

Climate Control Features:

Manual air conditioning was common; automatic climate control might have been available on premium trims.

Driver Assistance

Cruise Control:

Available as an option on higher trim levels.

Parking Sensors:

Not a common factory feature for this model year; typically an aftermarket addition.

Connectivity

Bluetooth:

Not a standard factory feature. Bluetooth integration would be an aftermarket upgrade.

Usb Port:

Not a standard factory feature. USB connectivity would be an aftermarket addition.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 15,000 km or 12 months, whichever comes first (check manual for specific engine oil type).

Air Filter Replacement:

Recommended every 30,000 km or as needed based on driving conditions.

Spark Plug Replacement:

Intervals vary by plug type (e.g., iridium plugs have longer life), typically 60,000-100,000 km. Manual will specify.

Timing Belt Replacement:

Crucial for petrol engines; typically every 90,000 km or 6 years. Manual will specify exact interval and replacement procedure.

Fluid Specifications

Engine Oil Grade:

Commonly 5W-30 or 10W-40 synthetic or semi-synthetic, refer to manual for exact API and viscosity specifications.

Coolant Type:

Ethylene glycol-based coolant, typically a long-life pink or blue formulation. Manual will specify concentration and type.

Brake Fluid:

DOT 3 or DOT 4 glycol-based brake fluid. Manual will specify.

Known Issues

Electrical Gremlins:

Some owners have reported intermittent issues with electric window motors, central locking, and dashboard warning lights.

Suspension Wear:

Front suspension components like ball joints and bushes can wear over time, leading to knocking sounds.

Exhaust System:

Corrosion on exhaust components, particularly in regions with road salt, can lead to premature failure.

Diesel Glow Plugs:

For the diesel variant, glow plugs can fail, affecting cold-start performance.

📚 Vehicle History

Brand Heritage

Manufacturer:

Mitsubishi Motors Corporation.

Model Evolution

Generation:

The 2004 model represents the facelifted first generation of the Carisma, which was produced from 1995 to 2004.

Facelift:

The 2004 model year received minor cosmetic updates, including revised front and rear styling, and interior trim enhancements.

Production

Manufacturing Location:

Primarily produced at Mitsubishi's NedCar plant in Born, Netherlands.

Production Years:

1995-2004 (first generation)

🏆 Awards & Recognition

Recognitions

Industry Awards:

The Carisma did not receive major industry awards of note, but it was a solid contender in the compact family car segment during its production run.