Engine Mechanical:
Disassembly, assembly, inspection, repair of all engine components (pistons, rings, bearings, crankshaft, camshaft, valves, timing system)
Engine Management:
Fuel injection systems, ignition systems, emissions control systems, sensors, actuators, ECU diagnostics
Transmission Manual:
Clutch, gearbox disassembly, assembly, repair, shift mechanism
Transmission Automatic:
Automatic transmission disassembly, assembly, repair, hydraulic control, torque converter
Suspension:
Front and rear suspension components, struts, shocks, bushings, alignment specifications
Steering:
Power steering system, steering rack, tie rods, steering column
Brakes:
Hydraulic system, ABS (if equipped), brake pads, rotors, calipers, lines, bleeding procedures
Electrical System:
Wiring diagrams, component locations, fuse/relay box diagrams, starter, alternator, battery, lighting, accessories
Body And Chassis:
Body panel removal/installation, interior trim, glass, doors, bumpers, chassis structural information
Heating Ventilation And Air Conditioning:
HVAC system components, refrigerant, diagnosis, repair
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection
Troubleshooting:
Diagnostic procedures for common issues, fault codes, symptom-based troubleshooting
Engine Rebuild:
Detailed steps for major engine overhaul and component replacement
Transmission Overhaul:
Comprehensive procedures for rebuilding both manual and automatic transmissions
Brake System Repair:
Component replacement, bleeding, ABS diagnostics
Electrical Component Replacement:
Diagnosing and replacing electrical parts like sensors, actuators, and modules
Bodywork And Collision Repair:
Information on body panel alignment and repair
Suspension And Steering Repair:
Replacement of ball joints, tie rods, shocks, struts
Depth Of Information:
Comprehensive: Covers everything from basic maintenance to complete rebuilds and advanced diagnostics.
Oem Specifications:
Includes torque specifications, fuel pressure charts, electrical data, compression ranges, tolerances, OEM part number references, paint codes.
Diagrams And Illustrations:
Features exploded diagrams, charts, and photographs to aid in disassembly and reassembly.
Engine Codes:
4G92 (1.6L), 4G93 (1.8L SOHC/DOHC), 4G63 (2.0L DOHC), 6A12 (2.5L V6)
1.6L (4G92) Specs:
Approx. 90-100 hp, 1.6-liter inline-4, SOHC
1.8L (4G93) Specs:
Approx. 113-125 hp (SOHC), 140 hp (DOHC GDI), 1.8-liter inline-4
2.0L (4G63) Specs:
Approx. 130-150 hp, 2.0-liter inline-4, DOHC
2.5L V6 (6A12) Specs:
Approx. 160-170 hp, 2.5-liter V6, SOHC
Fuel Delivery:
Multi-point Fuel Injection (MPI), Gasoline Direct Injection (GDI) on some 1.8L models
Fuel Type:
Unleaded gasoline
Fuel Pressure:
Specific values provided in manual (e.g., ~3 bar for MPI systems)
Oil Change Interval:
Typically every 10,000 miles or 12 months, or as per manufacturer recommendations in the manual.
Timing Belt Replacement:
Crucial for non-interference engines. Interval typically around 60,000-90,000 miles or 5-7 years. Specifics for each engine variant are in the manual.
Engine Oil Type:
API SJ or higher, viscosity typically 10W-40 or 5W-30 (refer to manual for specific engine and climate recommendations).
Coolant:
Ethylene glycol based coolant with corrosion inhibitors, typically a 50/50 mix with distilled water.
Brake Fluid:
DOT 3 or DOT 4 (refer to manual for exact specification).
Common Problems:
Early models could experience some electrical gremlins, exhaust manifold cracks on some 1.8L models, and wear on suspension bushings. Clutch wear on manual transmissions.
Engine Specific Notes:
4G93 GDI engines may require specific maintenance due to direct injection technology.
