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Mitsubishi Colt Lancer 1992-1995 Repair Service Manual

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Basic Information Identification Make: Mitsubishi Model: Colt Lancer Codes Chassis Codes: CB, CC Introduction Market Position Class: Compact/Subcompact Sedan and Hatchback Competitive Analysis Competitors: Honda Civic, Toyota Corolla, Nissan Sentra,...
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Mitsubishi Colt Lancer 1992-1995 Repair Service Manual
Basic Information
Identification
Make: Mitsubishi
Model: Colt Lancer
Codes
Chassis Codes: CB, CC
Introduction
Market Position
Class: Compact/Subcompact Sedan and Hatchback
Competitive Analysis
Competitors: Honda Civic, Toyota Corolla, Nissan Sentra, Mazda 323
Key Features
Selling Points: Reliability, fuel efficiency, affordability, sporty driving dynamics (especially performance variants)
Target Audience: Budget-conscious buyers, young drivers, those seeking a practical and economical vehicle
Manual Details
Coverage Areas
Applicable Years: 1991, 1992, 1993, 1994, 1995
Page Count
Estimated Page Count: 1000+
Manual Type
Type: Workshop Repair Service Manual
Language
Language: English
Format
Format: PDF Download
Manual Coverage
Systems Covered
Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system, engine electricals
Drivetrain: Manual transmission, automatic transmission, drive shafts, differentials, axles
Chassis: Suspension (front and rear), steering system, braking system (front and rear), wheels and tires
Electrical: Wiring diagrams, lighting system, instruments and gauges, power accessories, starting and charging system, body electricals
Body: Body construction, interior trim, exterior trim, doors, windows, sunroof, body repair
Procedures Included
Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication, inspections
Troubleshooting: Diagnostic procedures, symptom-based troubleshooting, fault code interpretation
Repair: Component removal, installation, adjustment, overhaul, and replacement
Specifications: Torque specifications, clearances, fluid capacities, resistance values, voltages
Technical Depth
Depth: Comprehensive: covers routine maintenance to complete engine and transmission rebuilds, including electrical diagnostics.
Manual Specifications
File Format
File Type: PDF
Print Quality
Searchable Text: Yes
Image Resolution: High-resolution, clear diagrams and images
Binding Type
Binding: N/A (Digital Download)
Paper Type
Paper Type: N/A (Digital Download)
Engine Specifications
Primary Engine
Engine Codes Common: 4G13, 4G15, 4G92, 4G93
Performance
Displacement Options: 1.3L, 1.5L, 1.6L, 1.8L
Horsepower Range: 70-125 HP (depending on engine and market)
Torque Range: 85-130 lb-ft (depending on engine and market)
Fuel System
Injection Type: Multi-point Fuel Injection (MPI) or Carbureted (early models)
Fuel Type: Unleaded Gasoline
Technical Details
Configuration: Inline 4-cylinder, SOHC or DOHC
Transmission
Standard
Manual Transmission Options: 4-speed, 5-speed
Optional
Automatic Transmission Options: 3-speed, 4-speed
Features
Drive Type: Front-Wheel Drive (FWD)
All Wheel Drive: Available on some performance variants (e.g., AWD models)
Dimensions
Exterior
Body Styles: 4-door Sedan, 3-door Hatchback, 5-door Hatchback (some markets)
Wheelbase Approx: 2450 mm (96.5 in)
Weights
Curb Weight Range: 950-1150 kg (2094-2535 lbs)
Safety Features
Ratings
Crash Test Data: Limited data available for this era, but generally considered competitive for its class at the time.
Active Features
Braking System: Front disc brakes, rear drum brakes (optional rear discs on some trims/engines)
Antilock Brakes: Optional on higher trims
Passive Features
Airbags: Driver airbag typically standard on later models, passenger airbag optional.
Seatbelts: 3-point front, 2-point rear (later models with 3-point rear)
Technology Features
Infotainment
Audio System: Factory AM/FM cassette player, optional CD player.
Display: Basic dashboard cluster with analog gauges.
Driver Assistance
Features Available: Limited; primarily mechanical systems. ABS optional.
Connectivity
Features Available: None (pre-modern connectivity era).
Maintenance
Service Intervals
Oil Change Interval: Every 3,000-5,000 miles or 3-6 months (refer to manual for specific recommendations)
Air Filter Replacement: Every 15,000-30,000 miles or as needed
Spark Plug Replacement: Every 30,000-60,000 miles (depending on plug type)
Fluid Specifications
Engine Oil Type Common: 10W-30 or 5W-30 API SG or higher
Coolant Type: Ethylene Glycol based coolant (e.g., Mitsubishi DiaQueen Super Long Life Coolant or equivalent)
Brake Fluid Type: DOT 3
Transmission Fluid Manual: API GL-4 SAE 75W-90 or 80W-90 gear oil
Transmission Fluid Automatic: Dexron II or equivalent ATF
Known Issues
Engine: Head gasket leaks (especially 4G93), timing belt wear, ignition coil failure.
Suspension: Worn control arm bushings, worn shock absorbers/struts.
Electrical: Corroded grounds, intermittent power to accessories, failing window regulators.
Exhaust: Rust and corrosion of exhaust components.
Vehicle History
Brand Heritage
Manufacturer Origin: Japan
Model Evolution
Generation: Fourth Generation Lancer (CB/CC)
Design Influence: Aerodynamic styling, rounded forms common of the early 1990s.
Production
Production Years For Generation: 1991-1996
Manufacturing Locations: Japan, Australia, and other global facilities
Awards & Recognition
Recognitions
Notable Awards: Generally received positive reviews for value and reliability in its class during its production run. Specific awards may vary by region.
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