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    Mitsubishi Colt Lancer 1999 Full Service Repair Manual

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    The 1999 Mitsubishi Colt Lancer is a compact car celebrated for its affordability and reliable performance, making it a practical choice for daily transportation and a popular option for DIY...
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    Taper: Car
    Distributeur:
    UGS: 81108
    The 1999 Mitsubishi Colt Lancer is a compact car celebrated for its affordability and reliable performance, making it a practical choice for daily transportation and a popular option for DIY enthusiasts. This generation, part of the sixth Lancer lineage, offers a robust mechanical foundation with various engine options, typically featuring inline 4-cylinder configurations. Known for its decent handling and sensible running costs, the Colt Lancer provided a solid value proposition against its contemporaries in the competitive compact car market. Its design, available in sedan and hatchback body styles, emphasized functionality and straightforward engineering. This comprehensive English-language service manual provides detailed guidance for the maintenance and repair of the 1999 Mitsubishi Colt Lancer. It covers an extensive range of systems, including engine mechanicals, fuel, cooling, ignition, and exhaust systems, as well as manual and automatic transmissions, drivetrain, suspension, steering, brakes, and the complete electrical system. The manual also details body exterior and interior repairs, HVAC system servicing, and routine maintenance procedures. With expert-level technical depth, it offers step-by-step instructions for component removal and installation, rebuilding procedures, troubleshooting diagnostics, and essential technical specifications, empowering owners and technicians to effectively maintain and repair the vehicle.
    🏷️ Basic Information
    Identification
    Make:
    Mitsubishi
    Model:
    Colt Lancer
    Year:
    1999
    Codes
    Chassis Code Prefix:
    CJ
    👋 Introduction
    Market Position
    Segment:
    Compact Car / Subcompact Car
    Target Audience:
    DIY mechanics, professional technicians, and owners seeking to maintain or repair their 1999 Mitsubishi Colt Lancer.
    Competitive Analysis
    Key Competitors:
    Honda Civic, Toyota Corolla, Ford Focus, Nissan Sentra, Mazda Protege.
    Key Features
    Reliability:
    The 1999 Lancer is generally known for its robust mechanicals and good reliability when properly maintained.
    Affordability:
    Often praised for its accessible price point and reasonable running costs.
    Driving Dynamics:
    While not overtly sporty in base trims, the Lancer offered decent handling for its class.
    📋 Manual Details
    Coverage Areas
    Manual Type:
    Full Service Repair Manual
    Language:
    English
    Format:
    PDF Download
    📖 Manual Coverage
    Systems Covered
    Engine Mechanical:
    Complete overhaul and repair of all engine variants, including cylinder head, block, crankshaft, pistons, connecting rods, camshafts, timing systems, and lubrication.
    Engine Fuel System:
    Diagnosis and repair of fuel injection systems (MPI), fuel pumps, injectors, fuel lines, fuel filters, and evaporative emission control systems.
    Engine Cooling System:
    Radiator, thermostat, water pump, hoses, coolant specifications, and diagnosis of overheating issues.
    Engine Ignition System:
    Spark plugs, ignition coils, distributor (if applicable), ignition timing, and electronic ignition control module (ICM).
    Engine Exhaust System:
    Exhaust manifold, catalytic converter, muffler, exhaust pipes, and emission control components.
    Transmission Manual:
    Clutch system (actuation, disc, pressure plate, flywheel), gearbox overhaul, gearshift mechanism, and fluid specifications.
    Transmission Automatic:
    Automatic transmission diagnosis, repair, fluid specifications, torque converter, and electronic control systems.
    Drivetrain Axles:
    Front and rear drive axles, CV joints, propeller shafts (if applicable), and differential maintenance.
    Suspension System:
    Front and rear suspension components (struts, shock absorbers, control arms, bushings, ball joints, sway bars), alignment specifications, and troubleshooting.
    Steering System:
    Power steering pump, steering rack/gearbox, steering column, tie rods, and fluid specifications.
    Brake System:
    Front and rear disc brakes (calipers, rotors, pads), drum brakes (shoes, drums, wheel cylinders), hydraulic system (master cylinder, brake lines, fluid specifications), parking brake, and ABS system diagnosis.
    Electrical System Charging:
    Alternator, voltage regulator, battery maintenance, and charging system diagnosis.
    Electrical System Starting:
    Starter motor, starter solenoid, and ignition switch diagnosis.
    Electrical System Lighting:
    Headlights, taillights, interior lights, brake lights, turn signals, and bulb specifications.
    Electrical System Instruments:
    Instrument cluster, gauges, warning lights, and related sensors.
    Electrical System Body Controls:
    Power windows, power locks, mirrors, wipers, horn, and HVAC controls.
    HVAC System:
    Air conditioning system (compressor, refrigerant, dryer, expansion valve, evaporator, condenser), heater core, blower motor, climate controls, and cabin air filter replacement.
    Body Exterior:
    Door panel removal, bumper repair, fender replacement, hood and trunk alignment, glass replacement (windshield, side windows, rear glass), and body panel repairs.
    Body Interior:
    Seat removal and installation, dashboard disassembly, headliner replacement, and interior trim repairs.
    Body Chassis Frame:
    Structural integrity checks and basic chassis component maintenance.
    Procedures Included
    Routine Maintenance:
    Oil changes, filter replacements (oil, air, fuel, cabin), tire rotation, brake inspections, fluid level checks and top-offs.
    Troubleshooting:
    Systematic diagnostic procedures for common and uncommon issues across all major vehicle systems, including DTC (Diagnostic Trouble Code) interpretation and resolution.
    Component Removal Installation:
    Detailed step-by-step instructions for removing and installing virtually every mechanical and electrical component.
    Rebuilding Overhaul:
    Comprehensive procedures for rebuilding engines, transmissions, brake calipers, and other major components.
    Wiring Diagrams:
    Detailed electrical schematics for all major circuits, facilitating diagnosis and repair of electrical faults.
    Specifications Tolerances:
    Precise torque values, clearances, and alignment specifications for engine components, chassis parts, and fasteners.
    Technical Depth
    Depth:
    Expert level, covering everything from basic maintenance to complete engine and transmission rebuilds, advanced diagnostics, and bodywork.
    📊 Manual Specifications
    File Format
    File Type:
    PDF
    Searchable Text:
    Yes
    Printable:
    Yes
    Print Quality
    Image Resolution:
    High-resolution, suitable for clear viewing of diagrams and text.
    Binding Type
    Binding:
    N/A (Digital PDF)
    Paper Type
    Paper Type:
    N/A (Digital PDF)
    Page Count
    Estimated Page Count:
    Approximately 1000+ pages (typical for comprehensive service manuals)
    ⚙️ Engine Specifications
    Primary Engine
    Engine Code Common:
    4G9 Series (e.g., 4G92, 4G93)
    Displacement Common:
    1.3L, 1.5L, 1.6L, 1.8L (depending on market and trim)
    Engine Type Common:
    Inline 4-cylinder, SOHC or DOHC, naturally aspirated
    Performance
    Horsepower Range:
    Approximately 75 hp to 135 hp (depending on engine variant and tuning)
    Torque Range:
    Approximately 100 Nm to 160 Nm (depending on engine variant)
    Fuel System
    Fuel Delivery:
    Multi-Point Fuel Injection (MPI)
    Fuel Type:
    Unleaded gasoline
    🔧 Transmission
    Standard
    Transmission Type Standard:
    5-speed Manual Transmission
    Optional
    Transmission Type Optional:
    4-speed Automatic Transmission
    Features
    Clutch Type:
    Hydraulically operated, dry single-plate clutch
    Automatic Transmission Control:
    Electronically controlled for shift points and torque converter lock-up.
    📐 Dimensions
    Exterior
    Body Styles:
    Sedan (4-door), Hatchback (3-door and 5-door)
    Wheelbase Common:
    Approx. 2500 mm (98.4 inches)
    Length Common:
    Approx. 4320 mm (170.1 inches) for Sedan
    Width Common:
    Approx. 1690 mm (66.5 inches)
    Height Common:
    Approx. 1395 mm (54.9 inches) for Sedan
    Weights
    Curb Weight Range:
    Approx. 1050 - 1200 kg (2315 - 2645 lbs)
    Gross Vehicle Weight Rating Gvwr:
    Varies by model, typically around 1500-1600 kg
    🛡️ Safety Features
    Ratings
    Crash Test Ratings:
    NHTSA and IIHS ratings for this era vary; generally considered acceptable for its class, but less advanced than modern vehicles. Specific ratings depend on testing protocols of the time and region.
    Active Features
    ABS:
    Optional Anti-lock Braking System (ABS) available on higher trims or as an option.
    Traction Control:
    Generally not available.
    Passive Features
    Airbags:
    Driver and passenger front airbags standard on many models, with side airbags very rarely offered.
    Seat Belts:
    Three-point inertia-reel seat belts for front and rear occupants.
    Body Structure:
    Reinforced impact zones and crumple zones designed to absorb energy in a collision.
    💡 Technology Features
    Infotainment
    Audio System:
    Basic AM/FM radio with cassette player. CD player optional on higher trims or later production runs.
    Speakers:
    Typically 2 or 4 speakers.
    Driver Assistance
    Cruise Control:
    Optional on higher trim levels.
    Connectivity
    Auxiliary Input:
    Not standard; aftermarket solutions required for modern device connectivity.
    🔧 Maintenance
    Service Intervals
    Engine Oil Change:
    Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, whichever comes first, depending on driving conditions.
    Air Filter Replacement:
    Every 15,000 - 30,000 miles (24,000 - 48,000 km) or as needed based on visual inspection.
    Fuel Filter Replacement:
    Every 30,000 - 60,000 miles (48,000 - 96,000 km) or as specified by the manual.
    Spark Plug Replacement:
    Every 30,000 - 60,000 miles (48,000 - 96,000 km) depending on spark plug type (e.g., copper vs. platinum).
    Timing Belt Replacement:
    Critical: Typically every 60,000 - 90,000 miles (96,000 - 144,000 km) or 5-7 years for interference engines. Replacement is crucial to prevent catastrophic engine damage.
    Fluid Specifications
    Engine Oil Spec Viscosity:
    API SG or higher, SAE 10W-30 or 10W-40 is common. Check manual for exact specification based on temperature.
    Engine Oil Capacity Common:
    Approx. 3.8 - 4.5 liters (4.0 - 4.8 US quarts) with filter change.
    Coolant Type:
    Ethylene glycol based, silicate-free coolant (e.g., Mitsubishi DiaQueen Super Long Life Coolant or equivalent).
    Brake Fluid Spec:
    DOT 3 or DOT 4.
    Power Steering Fluid Spec:
    Dexron II/III ATF or specific power steering fluid as per manual.
    Manual Transmission Fluid Spec:
    API GL-4, SAE 75W-90 or 80W-90 gear oil.
    Automatic Transmission Fluid Spec:
    Dexron II/III ATF (check manual for exact type).
    Known Issues
    Timing Belt Failure:
    If the timing belt breaks on interference engines, severe engine damage can occur. Regular replacement is critical.
    Suspension Wear:
    Bushings, ball joints, and struts can wear over time, leading to noise and poor handling.
    Rust Corrosion:
    Common in areas prone to salt and moisture, particularly on body panels, subframes, and exhaust systems.
    Oil Leaks:
    Valve cover gaskets, oil pan gaskets, and crankshaft seals can degrade and leak oil.
    Cooling System Issues:
    Radiator leaks, hose degradation, and water pump failures can lead to overheating.
    Automatic Transmission Reliability:
    Some automatic transmissions may exhibit harsh shifting or slipping as they age, often related to fluid degradation or internal wear.
    📚 Vehicle History
    Brand Heritage
    Mitsubishi Motors:
    Mitsubishi Motors, a Japanese automotive manufacturer with a long history dating back to 1917 (as part of Mitsubishi Group), known for its diverse range of vehicles and industrial products.
    Model Evolution
    Lancer Generations:
    The 1999 model year falls within the sixth generation (1995-2000) of the Lancer, which saw significant styling updates and improvements in technology and safety.
    Colt Lancer Naming:
    In many markets, the 'Colt' prefix was used in conjunction with 'Lancer' for this generation, or the Lancer name was used directly. The 'Colt' name was often used for smaller Mitsubishi models globally.
    Production
    Manufacturing Locations:
    Primarily manufactured in Japan, with production facilities in other countries for regional markets.
    Production Years For Gen:
    1995-2000
    🏆 Awards & Recognition
    Recognitions
    Historical Awards:
    While the 1999 model itself may not have specific widely publicized awards, the Lancer lineage has historically been recognized for value and reliability in its segments. The performance-oriented Lancer Evolution variants have garnered significant motorsport accolades.
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