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Mitsubishi Colt Lancer 1992-1995 Service Repair Workshop Manual (1992 1993 1994 1995)

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🏷️ Basic Information Identification Make: Mitsubishi Model: Colt Lancer Model Variant: This manual covers various trims and engine options available for the Colt Lancer during these model years. Codes Product...
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UGS: 307871
Mitsubishi Colt Lancer 1992-1995 Service Repair Workshop Manual (1992 1993 1994 1995)
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Colt Lancer
Model Variant:
This manual covers various trims and engine options available for the Colt Lancer during these model years.
Codes
Product Identifier:
Mitsubishi Colt Lancer 1992-1995 Service Repair Workshop Manual
👋 Introduction
Market Position
Vehicle Segment:
Subcompact/Compact car, known for its affordability, reliability, and sporty driving characteristics.
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Nissan Sentra, Ford Escort, Hyundai Elantra.
Key Features
Design Philosophy:
Focus on practicality, fuel efficiency, and engaging driving dynamics, often with a sporty aesthetic for its class.
Target Audience:
Young drivers, budget-conscious buyers, individuals seeking an economical and reliable daily driver.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Workshop Manual
Language:
English
Format:
Digital (likely PDF, based on description)
Coverage Scope:
Comprehensive coverage for all major mechanical and electrical systems.
Page Count
Estimated Page Count:
Estimated 1500-2500+ pages (typical for comprehensive factory service manuals of this era)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine disassembly, assembly, inspection, tuning, lubrication, cooling, fuel, exhaust, emissions control systems.
Engine Electrical:
Ignition system, starting system, charging system, ECU diagnosis and component testing, sensors, actuators.
Transmission Manual:
Manual transmission disassembly, assembly, inspection, clutch system, driveline components (axles, driveshafts).
Transmission Automatic:
Automatic transmission disassembly, assembly, inspection, hydraulic control, torque converter, shift control systems.
Suspension:
Front and rear suspension systems, shock absorbers, springs, control arms, steering knuckles, wheel bearings.
Brakes:
Front and rear brake systems (disc/drum), brake lines, calipers, master cylinder, parking brake, ABS (if equipped).
Steering:
Steering gear, power steering system, steering column, linkages, wheel alignment specifications.
Electrical Body:
Lighting systems, wipers, washers, power windows, door locks, mirrors, horn, instrument cluster, audio system.
HVAC:
Heating, ventilation, and air conditioning (HVAC) system diagnosis, refrigerant handling, components.
Body Chassis:
Body construction, interior trim removal/installation, exterior panels, structural components, chassis components.
Diagnostic Troubleshooting:
Fault finding charts, diagnostic procedures for electrical and mechanical systems, common problem solutions.
Procedures Included
Preventative Maintenance:
Scheduled maintenance tasks, fluid changes, filter replacements, lubrication points, belt inspection/replacement.
Routine Repairs:
Step-by-step instructions for common repairs such as brake pad replacement, spark plug changes, filter services.
Major Overhauls:
Detailed procedures for engine rebuilding, transmission overhaul, suspension component replacement.
Electrical Diagnostics:
Wiring diagrams, component testing, troubleshooting of electrical circuits and systems.
Component Replacement:
Instructions for replacing specific components like alternators, starters, fuel pumps, radiators.
Torque Specifications:
Torque values for all critical fasteners throughout the vehicle.
Body Repair:
Information on body panel alignment, dent repair, rust prevention, and sealing procedures. Does not typically include collision repair structural data which would be in a separate body repair manual.
Technical Depth
Depth Of Information:
Comprehensive factory-level repair and diagnostic information, suitable for professional technicians and advanced DIY enthusiasts.
Diagnostic Capabilities:
Detailed diagnostic flowcharts, pinpoint tests for electrical issues, and troubleshooting guides for various systems.
Special Tools:
Identification and usage of specialized tools required for specific repair procedures.
📊 Manual Specifications
File Format
Digital Format:
Likely PDF with searchable text and high-resolution diagrams.
Searchability:
Likely offers searchable text, allowing quick access to specific topics and repair procedures.
Print Quality
Diagram Quality:
High-quality, clear, and detailed diagrams and illustrations as per factory standards.
Text Readability:
Easy-to-read text sections designed for clear comprehension of instructions.
Binding Type
Binding:
Not applicable for digital format; if printed, typically a comb or spiral binding for lay-flat use.
Paper Type
Paper Quality:
Not applicable for digital format; if printed, would typically be on durable, coated paper for workshop use.
⚙️ Engine Specifications
Primary Engine
Engine Codes:
Common engine codes include 4G13, 4G15, 4G92 (depending on market and specific model variant).
Engine Displacement Common:
1.3L (1300cc) and 1.5L (1500cc), with potential for 1.6L (1600cc) on performance variants.
Engine Configuration:
Inline 4-cylinder, SOHC and DOHC variants.
Engine Technology:
2 valves per cylinder (SOHC) or 4 valves per cylinder (DOHC) configurations, depending on engine variant and trim level.
Performance
Horsepower Range:
Approximately 70-110 hp, depending on engine displacement and tuning.
Torque Range:
Approximately 100-140 Nm, depending on engine.
Fuel System
Fuel Delivery:
Fuel Injection (MPI - Multi-Point Injection) or Carbureted (less common on later models within this range).
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission
Optional
Transmission Type Optional:
3-speed or 4-speed Automatic Transmission
Features
Transmission Fluid Spec:
Typically API GL-4 for manual transmissions and Dexron-II or equivalent for automatic transmissions (refer to specific manual for exact spec).
📐 Dimensions
Exterior
Body Styles:
3-door Hatchback, 5-door Hatchback, 4-door Sedan.
Wheelbase:
Approximately 2500 mm (varies slightly by body style).
Weights
Curb Weight:
Approximately 950 - 1150 kg, depending on body style and powertrain.
🛡️ Safety Features
Ratings
Safety Standard Era:
Reflects safety standards of the early to mid-1990s; modern safety features were limited.
Active Features
Active Safety:
Standard front disc brakes, optional Anti-lock Braking System (ABS) on some higher trims.
Passive Features
Passive Safety:
Seat belts, collapsible steering column, reinforced body structure.
💡 Technology Features
Infotainment
Audio System:
Factory fitted AM/FM radio with cassette player, often with basic speaker configurations. Aftermarket upgrades were common.
Driver Assistance
Driver Assistance Features:
Limited to features like ABS on select models. No advanced electronic driver aids such as traction control or stability control were standard.
Connectivity
Connectivity Features:
No integrated smartphone connectivity or Bluetooth. Basic antenna for radio reception.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, depending on driving conditions and oil type.
Spark Plug Replacement:
Every 30,000 - 60,000 miles (48,000 - 96,000 km), depending on spark plug type (copper vs. platinum).
Timing Belt Replacement:
Crucial interval, typically around 60,000 - 90,000 miles (96,000 - 144,000 km) or 5-7 years for interference engines. Manual will specify exact interval and replacement of related components (tensioner, water pump).
Fluid Specifications
Engine Oil Type:
API SG/SH or higher, SAE 10W-30 or 10W-40 (refer to manual for specific viscosity and capacity).
Coolant Type:
Ethylene Glycol-based antifreeze, typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4.
Transmission Fluid Capacity:
Manual transmission typically holds around 1.5-2.0 liters. Automatic transmission capacity varies (refer to manual).
Known Issues
Common Wear Items:
Suspension bushings, engine mounts, exhaust system components, clutch wear (manual transmission), brake wear.
Engine Related Issues:
Oil leaks from seals, potential for head gasket issues on higher mileage engines, carbon buildup in combustion chambers.
Electrical Quirks:
Corrosion on electrical connectors, aging wiring insulation, issues with power window regulators or central locking (common for the era).
📚 Vehicle History
Brand Heritage
Mitsubishi Motors History:
Mitsubishi Motors, a Japanese multinational automotive manufacturer, has a long history of producing reliable and innovative vehicles across various segments.
Model Evolution
Lancer Platform Evolution:
The Colt Lancer was part of Mitsubishi's global Lancer family, evolving through various generations during the period. This manual covers the fourth generation (Lancer CB/CC).
Production
Production Period:
1992-1995 (This specific generation model years covered by the manual).
Manufacturing Locations:
Primarily Japan, with potential assembly in other global locations.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
While specific awards for the 1992-1995 Colt Lancer may be difficult to pinpoint without extensive historical automotive publication research, Mitsubishi vehicles of this era were generally praised for their value, reliability, and often, their surprisingly sporty handling and performance in the compact segment.
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