🏷️ Basic Information

Make:

Mitsubishi

Model:

Lancer (also referred to as Colt Lancer in some markets)

Model Generation:

Sixth Generation (CK/CM platform)

Covered Years:

1996, 1997, 1998, 1999, 2000, 2001

Chassis Codes:

CK1A, CK2A, CK4A, CK8A, CK8AR, CK8AS, CK9A, CK9AS, CM2A, CM4A, CM5A, CM5AK, CM5AR, CM8A, CM8AR, CM8AS, CM9A, CM9AS

👋 Introduction

Segment:

Compact car, often positioned as an affordable and reliable option.

Key Competitors:

Honda Civic, Toyota Corolla, Ford Focus, Nissan Sentra, Mazda Protege.

Vehicle Attributes:

Known for good fuel economy, comfortable ride for its class, and sporty styling in performance variants (e.g., GSR, RS).

Manual Value Proposition:

Provides comprehensive DIY repair and maintenance guidance, enabling owners to save on service costs and perform in-depth work.

📋 Manual Details

Regions Covered:

Global (with emphasis on specifications applicable to North American, European, and Asian markets for the specified years)

Estimated Page Count:

1500-2000 (typical for a comprehensive workshop manual covering multiple variants)

Type:

Complete Workshop Service Repair Manual

Language:

English

Format:

Downloadable (likely PDF or similar digital format)

📖 Manual Coverage

Engine Mechanical:

Engine assembly, cylinder head, block, crankshaft, pistons, connecting rods, camshafts, timing systems (belt/chain), lubrication system, cooling system, intake manifold, exhaust manifold.

Engine Electrical:

Ignition system, fuel injection system (MPI), engine control unit (ECU), sensors (crankshaft, camshaft, O2, MAP, TPS, coolant temp), starting system, charging system (alternator).

Transmission Manual:

Clutch system, manual transmission assembly, gear shift mechanism, driveshafts, differential.

Transmission Automatic:

Automatic transmission assembly, torque converter, valve body, shift control, transmission fluid cooling.

Drivetrain:

Front-wheel drive (FWD) systems, all-wheel drive (AWD) systems (if applicable to specific variants), propeller shafts, rear differential (for AWD).

Suspension:

Front suspension (MacPherson strut), rear suspension (multi-link or trailing arm), shock absorbers, springs, control arms, ball joints, wheel bearings.

Steering:

Power steering system (hydraulic), steering rack and pinion, steering column, steering wheel.

Brakes:

Front disc brakes, rear drum or disc brakes, brake booster, master cylinder, hydraulic lines, ABS (Anti-lock Braking System) if equipped.

Electrical System:

Wiring diagrams, lighting system (headlights, taillights, interior), horn, power windows, central locking, wipers and washers, fuse box, relays, battery, starter, alternator.

Body And Chassis:

Body panel removal and installation, doors, hood, trunk lid, bumpers, interior trim, chassis repair, corrosion protection.

HVAC:

Heating, ventilation, and air conditioning (HVAC) system, refrigerant system, climate control, blower motor, heater core, evaporator.

Scheduled Maintenance:

Oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid changes, transmission fluid changes, timing belt replacement intervals and procedures.

Troubleshooting:

Diagnostic procedures for common drivability issues, electrical faults, starting problems, braking system malfunctions, and HVAC complaints.

Repair And Overhaul:

Detailed step-by-step instructions for component removal, disassembly, inspection, repair, and reassembly of all major vehicle systems.

Diagnostics:

OBD-II (On-Board Diagnostics) system interpretation, error code lookup, sensor testing, actuator testing, and basic diagnostic tool usage.

Specifications And Tolerances:

Torque specifications for all fasteners, engine clearances, valve lash adjustments, bearing tolerances, brake rotor/pad specifications.

Wiring Diagrams:

Comprehensive electrical wiring schematics for all vehicle systems, including lighting, engine controls, chassis electronics, and accessories.

Depth:

Expert-level, covering everything from basic fluid changes to complete engine and transmission rebuilds, complex electrical diagnostics, and bodywork.

📊 Manual Specifications

Format:

Digital Download (PDF)

Searchability:

Searchable text content for efficient information retrieval.

Image Resolution:

High-resolution diagrams, illustrations, and photographs for clarity.

Binding Type:

N/A (Digital)

Paper Type:

N/A (Digital)

⚙️ Engine Specifications

Engine Code And Type 1:

4G92 (1.6L SOHC MPI I4)

Engine Code And Type 2:

4G93 (1.8L SOHC/DOHC MPI I4) - DOHC variants often branded as GDI or GSR.

Engine Code And Type 3:

4G63 (2.0L DOHC MPI I4) - Found in higher performance models like the GSR and RS, particularly in AWD variants.

Horsepower 4G92:

Approx. 103 hp @ 6000 rpm

Torque 4G92:

Approx. 103 lb-ft @ 4500 rpm

Horsepower 4G93 Sohc:

Approx. 114 hp @ 6000 rpm

Torque 4G93 Sohc:

Approx. 116 lb-ft @ 4500 rpm

Horsepower 4G93 DOHc:

Approx. 124 hp @ 6000 rpm (GDI/GSR)

Torque 4G93 DOHc:

Approx. 127 lb-ft @ 4500 rpm (GDI/GSR)

Horsepower 4G63:

Approx. 145 hp @ 6000 rpm (GSR/RS)

Torque 4G63:

Approx. 135 lb-ft @ 4500 rpm (GSR/RS)

Injection Type:

Multi-Point Fuel Injection (MPI), some DOHC variants might have Gasoline Direct Injection (GDI).

Fuel Type:

Unleaded gasoline

ECU Type:

Proprietary Mitsubishi ECU (specific model varies by engine and market)

Emission Controls:

Catalytic converter, oxygen sensors, EGR (Exhaust Gas Recirculation) on some models.

🔧 Transmission

Type:

5-speed manual

Type:

4-speed automatic (INVECS-II on some models)

AWD Option:

Available on some performance variants (e.g., Lancer Evolution VI GSR/RS, though the Evo is distinct, its platform shares DNA). Standard Lancer variants might have AWD options in certain markets.

Type:

Hydraulically actuated dry single plate clutch

📐 Dimensions

Length:

Approx. 4410 mm (173.6 in)

Width:

Approx. 1700 mm (66.9 in)

Height:

Approx. 1400 mm (55.1 in)

Wheelbase:

Approx. 2600 mm (102.4 in)

Ground Clearance:

Approx. 150 mm (5.9 in)

Curb Weight:

Approx. 1150 - 1350 kg (2535 - 2976 lbs) depending on engine and trim

Gross Vehicle Weight Rating:

Varies by model, typically around 1700-1900 kg

Trunk Capacity:

Approx. 410 liters (14.5 cu ft)

🛡️ Safety Features

NHTSA Rating:

Varies by market and specific year; generally considered average for its era. Specific crash test data from NHTSA for this generation is limited for some variants.

IIHS Rating:

Varies by market and specific year; typically received 'Acceptable' or 'Marginal' ratings in frontal offset tests.

ABS:

Optional or standard on higher trims; Anti-lock Braking System.

Traction Control:

Optional on some models, particularly AWD variants.

Airbags:

Driver and front passenger airbags standard on most models from 1997 onwards, side airbags optional or unavailable.

Seatbelts:

3-point front seatbelts with pre-tensioners and load limiters, 3-point rear seatbelts.

Rollover Protection:

Reinforced body structure and door beams.

💡 Technology Features

Audio System:

Factory-installed AM/FM radio with CD player or cassette deck. Aftermarket head unit support is common.

Speaker Configuration:

Typically 2 or 4 speakers depending on trim level.

Cruise Control:

Available on higher trim levels.

Power Accessories:

Power windows, power door locks, and power mirrors available on mid to high trims.

🔧 Maintenance

Engine Oil And Filter:

Every 7,500 - 10,000 miles (12,000 - 16,000 km) or 6-12 months, whichever comes first (refer to specific market recommendations).

Air Filter:

Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km).

Spark Plugs:

Platinum-tipped: 60,000 - 100,000 miles (96,000 - 160,000 km). Standard plugs: 30,000 miles (48,000 km).

Coolant Flush:

Every 30,000 - 50,000 miles (48,000 - 80,000 km) or 2-3 years.

Timing Belt:

Critical for 4G63 engines. Replace every 60,000 - 90,000 miles (96,000 - 144,000 km) or 5-7 years. Failure can cause severe engine damage.

Engine Oil:

API SG or higher; Viscosity: SAE 5W-30 or 5W-40 (check owner's manual for specific climate recommendations).

Transmission Fluid Manual:

API GL-3 or GL-4; SAE 75W-90 gear oil.

Transmission Fluid Automatic:

Dexron II or III (or equivalent). Check dipstick for proper level and condition.

Coolant:

Mitsubishi Genuine Long Life Coolant or equivalent (ethylene glycol based, typically a 50/50 mix with distilled water).

Brake Fluid:

DOT 3 or DOT 4.

Engine Mounts:

Degradation and cracking of engine mounts, leading to increased vibration.

Suspension Components:

Wear in ball joints, tie rod ends, and bushings, especially in higher mileage vehicles, leading to steering looseness or clunks.

Automatic Transmission:

Some earlier automatic transmissions can develop issues with shifting or solenoid performance.

Rust And Corrosion:

Prone to rust in common areas like wheel wells, rocker panels, and around the rear bumper, especially in regions with harsh winters.

Heater Core:

Potential for leaks or blockage, affecting HVAC performance.

Oil Leaks:

Valve cover gasket, oil pan gasket, and front/rear main seals can degrade over time and leak.

📚 Vehicle History

Mitsubishi Legacy:

Mitsubishi Motors has a long history in automotive manufacturing, known for robust engineering and rally success, particularly with the Lancer Evolution line.

Lancer Lineage:

The Lancer nameplate has been in production since 1973, evolving through numerous generations and platform changes. This sixth generation represented a significant update in styling and engineering.

Production Period:

Sixth Generation (CK/CM) production ran from 1995 to 2003 (though manual covers up to 2001 model year).

Manufacturing Locations:

Primarily Japan, with production also occurring in other Mitsubishi assembly plants globally.

🏆 Awards & Recognition

Rally Heritage Influence:

While not the Lancer Evolution, the standard Lancer benefits from the engineering and performance DNA derived from Mitsubishi's WRC (World Rally Championship) heritage, contributing to its often sporty driving dynamics.

Consumer Reports Reliability:

Reliability ratings varied by year and specific model; generally considered average to above average for its segment in the late 90s, but some common wear items should be monitored.

Emission Standards:

Compliant with EPA and CARB standards for the specified model years, with detailed diagnostic information for emissions-related components.