Segment:
Compact hatchback/MPV (Colt Plus) and performance compact hatchback (Ralliart).
Competitors:
Honda Fit/Jazz, Toyota Yaris, Ford Fiesta, Volkswagen Polo, Nissan Note.
Colt Plus Features:
Practicality, spacious interior for its size, flexible seating, fuel efficiency.
Ralliart Features:
Sport-tuned suspension, aerodynamic body kit, enhanced engine performance, sportier interior accents.
Years Covered:
2006, 2007, 2008, 2009, 2010, 2011
Region Applicability:
Primarily covers models sold in Asian, European, and Oceania markets. May include variations for different regional specifications.
Estimated Pages:
Over 1000 pages (typical for a complete workshop manual of this era)
Type:
Workshop Service Repair Manual
Format:
Digital Downloadable (PDF)
Powertrain:
Engine mechanical, engine management, fuel system, ignition system, cooling system, lubrication system, exhaust system, transmission (manual and automatic), clutch, drivetrain (FWD/AWD components).
Chassis:
Suspension (front and rear), steering system, braking system (including ABS and EBD), wheels and tires.
Electrical:
Battery, charging system, starting system, lighting system, instrument cluster, infotainment, body electrical controls, wiring diagrams, diagnostic connectors (OBD-II).
Body:
Body exterior (panels, doors, hood, trunk, bumpers), body interior (trim, seats, dashboard), HVAC system, safety systems (airbags, seatbelts), glass and mirrors.
Safety Systems:
Detailed procedures for airbag system diagnostics and replacement, seatbelt mechanism inspection.
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, spark plug replacement, belt replacement.
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, fault code interpretation (DTCs), electrical system diagnostics.
Repair:
Engine overhaul, transmission overhaul, suspension component replacement, brake caliper and rotor replacement, electrical component repair/replacement, body panel repair.
Installation:
Component installation and removal procedures (e.g., engine, transmission, suspension components).
Timing Belt Replacement:
Detailed procedures for timing belt inspection and replacement, critical for engine longevity.
Depth:
Comprehensive (covers routine maintenance to major overhauls and diagnostics).
Wiring Diagrams Detail:
Includes comprehensive electrical wiring diagrams for all major systems.
Colt Plus Engine:
4G15 MIVEC (1.5L SOHC/DOHC Inline-4 Petrol)
Ralliart Engine:
4G15T MIVEC Turbocharged (1.5L DOHC Inline-4 Petrol)
Colt Plus Horsepower:
Approx. 109 PS (80 kW) @ 6000 rpm (for 4G15 MIVEC)
Ralliart Horsepower:
Approx. 150-163 PS (110-120 kW) @ 5500-6000 rpm (for 4G15T Turbo)
Colt Plus Torque:
Approx. 141 Nm (104 lb-ft) @ 4000 rpm (for 4G15 MIVEC)
Ralliart Torque:
Approx. 200-226 Nm (148-167 lb-ft) @ 2000-4000 rpm (for 4G15T Turbo)
Fuel Delivery:
Electronic Fuel Injection (EFI) with multi-point injection.
Fuel Type:
Unleaded Gasoline (RON 91 or higher recommended, higher octane for Ralliart)
Engine Identification:
4G15 (Naturally Aspirated), 4G15T (Turbocharged)
Engine Configuration:
Inline 4-cylinder
Valvetrain:
DOHC, 16 valves with MIVEC (Mitsubishi Innovative Valve timing Electronic Control system).
Colt Plus Transmission:
4-speed Automatic (INVECS-III)
Ralliart Transmission:
5-speed Manual
Colt Plus Optional Transmission:
5-speed Manual (less common in some markets)
Ralliart Optional Transmission:
6-speed Automatic (e.g., TC-SST on some performance variants, though less common on standard Ralliart Colt)
Automatic Transmission Features:
INVECS-III (Intelligent & Innovative Vehicle Electronic Control system) with adaptive shift control.
Automatic Transmission Fluid:
DIAQueen J2/J3 ATF (or equivalent like Dexron III/Mercon spec)
Manual Transmission Fluid:
GL-4 SAE 75W-85 or SAE 75W-90 gear oil.
Colt Plus Length:
Approx. 4,185 mm (164.8 in)
Colt Plus Width:
Approx. 1,690 mm (66.5 in)
Colt Plus Height:
Approx. 1,550 mm (61.0 in)
Ralliart Dimensions:
Similar to Colt Plus, potentially slightly longer/wider due to body kits.
Colt Plus Curb Weight:
Approx. 1,000 - 1,100 kg (2,200 - 2,425 lbs)
Ralliart Curb Weight:
Approx. 1,150 - 1,250 kg (2,535 - 2,755 lbs)
Colt Plus Cargo Volume:
Highly flexible due to sliding/folding rear seats, typically around 300-400 liters with seats up.
Crash Test Ratings:
Refer to specific market's JNCAP, Euro NCAP, or IIHS ratings for the applicable generation. Generally good for its class.
Active Safety:
Anti-lock Braking System (ABS) with Electronic Brakeforce Distribution (EBD), Brake Assist (BA).
Passive Safety:
Front airbags, optional side and curtain airbags, front seatbelt pre-tensioners and force limiters, impact-absorbing body structure.
Infotainment System:
Factory fitted audio systems with CD player, AM/FM radio. Higher trims may feature touchscreens, navigation, and Bluetooth connectivity (optional or market dependent).
Driver Assistance Features:
Limited by era; primarily ABS, EBD. Advanced driver assistance systems (ADAS) were not common in this segment during these years.
Connectivity Options:
Auxiliary input for audio, Bluetooth hands-free calling and audio streaming (optional on higher trims).
Oil Change Interval:
Typically every 10,000 km (6,000 miles) or 12 months, whichever comes first, depending on driving conditions. Consult manual for specific recommendation.
Air Filter Replacement:
Inspect every 20,000 km (12,000 miles), replace as needed or every 40,000 km (24,000 miles).
Spark Plug Replacement:
Iridium-tipped plugs typically last 100,000 km (60,000 miles). Consult manual for exact type and interval.
Engine Oil Type:
API SN/SP, ILSAC GF-5/GF-6 0W-20 or 5W-30 synthetic blend/full synthetic. Check dipstick and manual for exact specification.
Coolant Type:
Mitsubishi Super Long Life Coolant (SLLC) or equivalent ethylene glycol-based coolant with organic acid technology (OAT). Typically pink or red.
Brake Fluid Type:
DOT 3 or DOT 4 high-temperature brake fluid.
Common Colt Issues:
CVT belt wear (on certain earlier CVTs), occasional minor electrical gremlins, suspension wear (bushings, shocks).
Common Ralliart Issues:
Turbocharger health (oil changes are critical), clutch wear (if manual), increased wear on suspension components due to sportier tuning.
Mitsubishi Motors:
Mitsubishi Motors Corporation (MMC) has a long history of automotive manufacturing, known for rally heritage (Lancer Evolution) and reliable vehicles.
Colt Platform:
The Colt Plus is a variant of the Colt hatchback, often emphasizing practicality and interior space. The Ralliart designation signifies sportier performance tuning based on the standard Colt.
Manufacturing Locations:
Primarily Japan, with potential assembly in other global locations.
Production Years:
Second generation Colt (Z20 series) produced from 2002, with facelifts and variants like Colt Plus and Ralliart introduced throughout its lifecycle.
