Target Audience:
Do-it-yourself enthusiasts, independent repair shops, and professional dealership technicians.
Comparative Value:
Provides dealership-level repair information at a fraction of the cost of professional labor, ensuring accuracy and completeness for all service needs.
Documentation Style:
Features detailed illustrations, step-by-step instructions, notes, cautions, and warnings, with numbered instructions and bold figure numbers for clarity.
Illustrations:
Hundreds of photos and illustrations to guide the user through each service and repair procedure.
Accessibility:
Numbered table of contents for quick information retrieval, and enlarged insets for detailed part examination.
Engine:
Engine Mechanical, Engine Control System, Fuel System, Ignition System, Cooling System, Lubrication System, Exhaust System, Emission Control Systems
Drivetrain:
Manual Transaxle System, Automatic Transaxle System, Clutch System, Drive Shaft, Differential Case Assy, Drive Belt
Brakes:
Brake System, Brake Master Cylinder, Brake Booster, Brake Actuator, Parking Brake System
Suspension Steering:
Front Suspension System, Rear Suspension System, Steering System, Wheel And Tire System
Electrical:
Charging System, Starting System, Lighting System, Combination Meter, Audio & Visual System, Power Window Control System, Power Door Lock Control System, Wiper & Washer System, Supplemental Restraint System (SRS), Air Bag Systems
Body Chassis:
Body Repair, Sun Roof System, Convertible Top System (Spyder specific), Interior Trim, Exterior Trim
Body:
Front bumper, rear bumper, fenders, doors, hood, trunk lid, roof panel, body panel repair and replacement.
Interior:
Seats, dashboard, instrument panel, headliner, door panels, center console, airbags, seat belts.
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication
Troubleshooting:
Diagnostic procedures for common and uncommon faults, component testing
Repair Rebuild:
Step-by-step instructions for component removal, disassembly, inspection, repair, and reassembly of all major systems
Electrical Diagnostics:
Detailed wiring diagrams, circuit descriptions, diagnostic flowcharts, connector pinouts
Engine Rebuild:
Complete disassembly and reassembly of all engine variants, including cylinder head gasket replacement, piston and ring replacement, crankshaft and bearing service, valve train overhaul, and turbocharger service.
Transmission Overhaul:
Detailed instructions for manual and automatic transmission disassembly, inspection, repair, and reassembly, including torque converter replacement, clutch pack service (for automatic), and gear set inspection.
Suspension Components:
Front and rear suspension component replacement (shocks, struts, springs, control arms, bushings, ball joints, sway bars) and wheel alignment procedures.
Brake System Service:
Brake pad and rotor replacement, caliper service, brake line replacement, master cylinder and booster testing and replacement, and bleeding procedures.
Electrical System Diagnostics:
Extensive coverage of all electrical systems, including detailed wiring diagrams for engine control, lighting, accessories, and safety systems. Includes troubleshooting for common electrical faults and component testing.
Diagnostic Troubleshooting:
Detailed procedures for diagnosing and repairing problems with the vehicle's electrical system, including specific troubleshooting trees.
Depth:
Comprehensive from basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics and component-level repairs.
Component Level Repair:
Provides information for servicing individual components, such as starter motors, alternators, fuel pumps, ignition coils, sensors, and actuators.
Engine Options:
2.0L 4G63 SOHC/DOHC I4, 2.4L 4G64 SOHC I4, 3.0L 6G72 SOHC V6
Horsepower Ranges:
Approx. 140 HP (2.0L SOHC) to 210 HP (3.0L V6), Turbocharged variants (GT/GTS) exceeding 200 HP.
Torque Ranges:
Approx. 135 lb-ft (2.0L SOHC) to 205 lb-ft (3.0L V6), Turbocharged variants offering significantly higher torque figures.
Fuel Delivery:
Electronic Fuel Injection (EFI)
Cylinder Head:
Aluminum Alloy
Cylinder Block:
Cast Iron (4G63/4G64), Aluminum Alloy (6G72)
ECU:
Engine Control Unit (ECU) with various sensor inputs (e.g., Crankshaft Position, Camshaft Position, MAP, Knock, O2)
Oil Change Interval:
Typically every 3,000-5,000 miles or 3-6 months, depending on driving conditions (consult manual for specific recommendation based on oil type).
Timing Belt Replacement:
Crucial for 4G63 and 4G64 engines. Recommended every 60,000 to 90,000 miles or 5-7 years, as it is an interference engine. Manual will detail procedures and associated components (tensioner, idler pulleys).
Engine Oil Type:
API SG or SH, SAE 5W-30, 10W-30, or 10W-40 depending on temperature. Consult manual for precise recommendations.
Coolant Type:
Mitsubishi Long Life Coolant (or equivalent ethylene glycol based coolant with corrosion inhibitors), typically a 50/50 mix with distilled water.
Power Steering Fluid:
ATF DEXRON III (or equivalent)
Common Wear Items:
Clutch wear, rear main seal leaks (especially on higher mileage vehicles), worn suspension bushings, catalytic converter issues, fuel pump failures, and potential for oil sludge buildup if maintenance is neglected on turbo models.
Turbo Specific Concerns:
Oil starvation, turbocharger bearing wear, intercooler leaks, and exhaust manifold cracks on turbocharged models (GT/GTS).