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Mitsubushi ECLIPSE LASER TALON 1995-1996 Service Repair Manual

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This manual covers the models produced for the 1995 and 1996 model years, built on the D30/D32 chassis platform. These sporty coupes were designed as affordable performance vehicles, often featuring...
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Mitsubushi ECLIPSE LASER TALON 1995-1996 Service Repair Manual
This manual covers the models produced for the 1995 and 1996 model years, built on the D30/D32 chassis platform. These sporty coupes were designed as affordable performance vehicles, often featuring potent turbocharged engines and an optional All-Wheel Drive system, drawing on rich motorsport heritage. Known for their dynamic styling and engaging driving experience, these vehicles competed in a segment that prioritized performance and visual appeal. This comprehensive factory service manual provides complete repair and maintenance information for all systems across the specified variants. It includes detailed procedures for engine mechanical and performance aspects, manual and automatic transmissions, drivetrain, suspension, steering, brakes, and the complete electrical system. Additionally, the manual covers body and interior components, HVAC systems, and offers extensive diagnostic troubleshooting, preventive maintenance schedules, component testing, and torque specifications, ensuring owners and technicians have the resources to maintain and repair these vehicles effectively.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Eclipse, Eagle Talon, Plymouth Laser
Years Covered:
1995, 1996
Codes
Chassis Platform:
D30/D32 (Third Generation Eclipse/Talon/Laser)
👋 Introduction
Market Position
Segment:
Sport Compact / Affordable Performance Coupe
Competitive Analysis
Key Competitors:
Honda Prelude, Toyota Celica, Nissan 240SX, Ford Probe, Mazda MX-6
Key Features
Platform Sharing:
Shared platform with Eagle Talon and Plymouth Laser, developed in collaboration with Mitsubishi and Chrysler.
Performance Options:
Available with potent turbocharged engines, especially in the AWD variants, offering excellent performance for its class.
📋 Manual Details
Coverage Areas
General Coverage:
Complete factory service and repair information for all systems.
Model Variants Covered:
Includes all Eclipse, Eagle Talon, and Plymouth Laser variants from 1995-1996.
Page Count
Estimated Pages:
Approximately 1500-2000 pages (typical for a complete factory service manual of this era).
Manual Type
Type:
Factory Service Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, inspection, repair, timing components, piston/ring/rod, crankshaft, cylinder head, valve train.
Engine Performance:
Fuel injection system, ignition system, cooling system, lubrication system, emissions control systems.
Transmission Manual:
Clutch, gearshift mechanism, transmission assembly, disassembly, inspection, repair.
Transmission Automatic:
Automatic transmission control, hydraulic system, torque converter, transmission assembly, disassembly, inspection, repair.
Drivetrain:
Front-wheel drive, all-wheel drive systems, drive shafts, CV joints, differentials, wheel bearings.
Suspension:
Front suspension (struts, control arms, bushings), rear suspension (multi-link, shocks, springs), alignment procedures.
Steering:
Power steering system, steering column, steering gear, tie rods, steering linkage.
Brakes:
Front and rear brake systems (disc/drum), ABS (Anti-lock Braking System), parking brake, brake fluid specifications, bleeding procedures.
Electrical System:
Battery, charging system (alternator), starting system (starter), ignition system, lighting system, horn, wipers, power windows, mirrors.
Body Interior:
Body panels, doors, hood, trunk, glass, interior trim, seats, airbags (where applicable), climate control system.
Body Exterior:
Bumpers, fenders, grille, mirrors, emblems, exterior trim, rust prevention, corrosion repair.
HVAC:
Air conditioning system, heater system, ventilation, refrigerant handling, component testing and replacement.
Diagnostics:
Troubleshooting charts, diagnostic trouble codes (DTCs), component testing procedures, wiring diagrams.
Procedures Included
Preventive Maintenance:
Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspections/replacement.
Repair Procedures:
Step-by-step instructions for component removal, installation, and overhaul.
Troubleshooting:
Diagnostic trees, symptom-based troubleshooting, fault isolation.
Component Testing:
Resistance, voltage, and continuity tests for electrical and mechanical components.
Torque Specifications:
Detailed torque values for all critical fasteners.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to complete engine and transmission rebuilds.
Diagnostics Level:
Advanced, including detailed diagnostic procedures and wiring schematics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content for easy information retrieval.
Print Quality
Resolution:
High-resolution scans suitable for printing.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Base Engine:
2.4L 4G64 SOHC I4
Performance Base:
Approx. 141 hp @ 5500 rpm, 142 lb-ft @ 4500 rpm
Optional Engine:
2.0L 4G63T DOHC Turbo I4 (GT/GSi/TSI models)
Optional Engine
Performance Optional:
Approx. 210 hp @ 6000 rpm, 214 lb-ft @ 3000 rpm (non-intercooled), 210 hp @ 6000 rpm, 214 lb-ft @ 3000 rpm (intercooled) - figures vary slightly by year/model.
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 octane for non-turbo, 91+ octane recommended for turbo models)
Engine Management
ECU:
Electronic Control Unit (ECU) managing fuel and ignition timing.
🔧 Transmission
Standard
Transmission Type Base:
5-speed Manual Transmission
Optional
Transmission Type Optional:
4-speed Automatic Transmission
Features
AWD System:
Optional All-Wheel Drive (AWD) system on turbocharged models, featuring a viscous coupling center differential and automatic rear differential.
Clutch:
Hydraulically actuated clutch system.
📐 Dimensions
Exterior
Length:
Approx. 177.5 inches
Width:
Approx. 69.1 inches
Height:
Approx. 51.6 inches
Wheelbase:
Approx. 100.4 inches
Weights
Curb Weight:
Approx. 2850 - 3300 lbs (depending on model and drivetrain)
🛡️ Safety Features
Ratings
NHTSA Ratings:
Variable; frontal impact ratings typically in the 3-4 star range for this era. Side impact and rollover ratings also vary.
Active Features
ABS:
Optional Anti-lock Braking System (ABS) available on select models.
Passive Features
Airbags:
Driver and passenger airbags standard on all models.
Seatbelts:
Three-point front seatbelts with pretensioners, rear seatbelts.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette or optional CD player, with multiple speaker configurations.
Climate Control:
Manual or optional automatic climate control systems.
Driver Assistance
Cruise Control:
Standard cruise control on most models.
Connectivity
Wiring Diagrams:
Detailed wiring diagrams are a critical component of the manual for diagnosing electrical issues.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,750 miles or 6 months for severe duty, 7,500 miles or 12 months for normal duty (consult manual for specific oil type).
Transmission Fluid Change:
Manual: Inspect at 30,000 miles, change if necessary. Automatic: Change every 30,000-60,000 miles (depending on driving conditions).
Spark Plugs:
Typically every 60,000 - 100,000 miles, depending on type (copper, platinum, iridium).
Fluid Specifications
Engine Oil:
API SJ or SL rated oil, viscosity SAE 5W-30 or 10W-30 (refer to manual for exact specification based on temperature).
Coolant:
Mitsubishi DIANTO Super Long Life Coolant (or equivalent Asian vehicle coolant), 50/50 mix with distilled water.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid:
Genuine Mitsubishi Power Steering Fluid or DEXRON-III/Mercon ATF.
Known Issues
Turbo Charger:
Potential for turbo seal leaks, wastegate issues, or oil starvation if maintenance is neglected on turbocharged models.
Suspension Bushings:
Wear and tear on suspension bushings, leading to clunks or poor handling.
Power Window Motors:
Failure of power window regulator motors and mechanisms.
Catalytic Converter:
Clogging or failure of the catalytic converter, especially on higher mileage vehicles.
Oil Pan Gasket:
Leaking oil pan gasket is a common maintenance item.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
Mitsubishi's strong heritage in rally racing (Lancer Evolution) informed the sporty nature of the Eclipse and its siblings.
Model Evolution
Third Generation:
This generation (1995-1999) saw a redesign with a more rounded and aerodynamic styling compared to the sharper lines of the first generation. The shared platform with Chrysler brands was a key aspect.
Production
Manufacturing Location:
United States (Normal, Illinois) and Japan (for specific markets/variants).
🏆 Awards & Recognition
Recognitions
Motor Trend Import Car Of The Year:
While the Eclipse itself did not win, its sister cars, the Eagle Talon and Plymouth Laser, were sometimes included in discussions or awarded for their performance segment.
Ratings
Consumer Reports:
Consumer Reports ratings for this era varied, with some model years showing average to below-average reliability in specific areas, particularly for turbocharged models.
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