Mitsubishi Eclipse Spyder 2003-2005 Workshop Service Repair Manual

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UGS: 65949

Mots clés: 2003 2004 2005 Car Cars Eclipse Spyder Mitsubishi Spyder

Variantes de produits

Description

The Mitsubishi Eclipse Spyder, covering model years 2003 through 2005, represents a distinctive chapter in the DOHC Convertible (3G Eclipse) platform, chassis code D53A. This generation was positioned as a stylish and sporty convertible, appealing to those seeking open-air driving enjoyment at an accessible price point. It competed with other popular convertibles of its era, offering a blend of distinctive styling, a power-operated soft top, and available performance enhancements, including a more potent V6 engine option. Mitsubishi's heritage in performance vehicles underpins the engineering of the Eclipse Spyder, aiming to deliver a reliable and engaging driving experience. This Workshop Service Repair Manual provides comprehensive coverage for the Mitsubishi Eclipse Spyder 2003-2005 models, acting as a factory service manual equivalent. It delves into all major mechanical, electrical, body, and systems, offering detailed step-by-step repair procedures, scheduled maintenance guidelines, and troubleshooting strategies. The manual is designed to assist both DIY enthusiasts and professional mechanics in maintaining and repairing the vehicle, covering essential areas such as engine mechanical and electrical systems, fuel and emission controls, suspension, brakes, steering, and the intricate convertible top mechanism. It also includes vital electrical wiring diagrams and diagnostic information, ensuring thorough support for all aspects of vehicle upkeep.

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Eclipse Spyder

Years Covered:

2003, 2004, 2005

Platform:

DOHC Convertible (3G Eclipse)

Codes

Chassis Code:

👋 Introduction

Market Position

Positioning:

The Mitsubishi Eclipse Spyder of this generation was positioned as a stylish, sporty convertible, often appealing to younger buyers or those seeking affordable open-top motoring.

Competitive Analysis

Competitors:

Competed with vehicles like the Toyota Camry Solara convertible, Ford Mustang convertible, Chevrolet Camaro convertible, and possibly entry-level luxury convertibles.

Key Features

Convertible Top:

Power-operated convertible soft top with weatherproofing and insulation.

Styling:

Distinctive styling with flowing lines, a sporty stance, and a focus on aerodynamic design.

Performance Options:

Offered with different engine options, including a more powerful V6 for enhanced performance.

📋 Manual Details

Coverage Areas

Primary Coverage:

Comprehensive service and repair for the Mitsubishi Eclipse Spyder 2003-2005 models.

Component Coverage:

All major mechanical, electrical, body, and systems.

Page Count

Estimated Page Count:

Varies, typically 1000+ pages for a complete factory service manual equivalent.

Manual Type

Type:

Workshop Service Repair Manual

Classification:

Factory Service Manual (FSM) equivalent

Language

Language:

English

Format

File Format:

Delivery Method:

Instant Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, valve train, pistons, connecting rods, crankshaft, lubrication, cooling, timing components.

Engine Electrical:

Ignition system, starter motor, alternator, battery, engine control module (ECM), sensors, actuators.

Emission Control:

Exhaust gas recirculation (EGR), catalytic converter, evaporative emission control (EVAP), oxygen sensors.

Fuel System:

Fuel tank, fuel pump, fuel filter, fuel injectors, fuel pressure regulator, throttle body.

Suspension:

Front suspension (struts, control arms, ball joints), rear suspension (multi-link, coil springs, dampers), alignment specifications.

Clutch:

Clutch disc, pressure plate, release bearing, clutch hydraulic system (master and slave cylinders).

Manual Transaxle:

Gearbox assembly, synchronizers, shift linkage, clutch operation, lubrication, service procedures.

Automatic Transaxle:

Torque converter, planetary gear sets, hydraulic control unit, valve body, electronic control, fluid specifications, service.

Driveshaft And Axle:

CV axles, drive shafts, universal joints, differential assembly, wheel bearings.

Steering:

Power steering system, steering rack, tie rods, steering column, power steering fluid.

Brakes:

Front and rear disc brakes, ABS system, brake fluid specifications, hydraulic lines, calipers, pads, rotors.

Body Interior Exterior:

Body panel removal/installation, door mechanisms, trim components, convertible top operation and repair, glass.

Body Electrical:

Lighting system, power windows, power locks, mirrors, audio system, climate control, body control module (BCM).

Restraint System:

Airbag system (SRS), seat belts, tensioners, airbag control module.

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, belt replacement.

Troubleshooting:

Diagnostic flowcharts, symptom-based troubleshooting, error code interpretation.

Repair:

Detailed step-by-step repair procedures for all covered systems.

Diagnostics:

Component testing, electrical circuit analysis, diagnostic tool usage.

Wiring Schematics:

Comprehensive electrical wiring diagrams for all vehicle systems.

Technical Depth

Depth:

Covers everything from basic maintenance to complete engine and transmission rebuilds, electrical diagnostics, and body repairs.

User Level:

Suitable for both DIY enthusiasts and professional mechanics.

📊 Manual Specifications

File Format

Quality:

High-resolution PDF, allowing for clear viewing and printing.

Print Quality

Printability:

Fully printable, allowing users to print specific pages or the entire manual as needed.

Binding Type

Binding:

Digital (PDF), no physical binding.

Paper Type

Paper:

Not applicable (digital format).

Software Requirements

PDF Reader:

Adobe Acrobat Reader (or compatible).

Unzipping Tool:

WinZip or similar unzipping utility (for downloaded files).

Compatibility

Operating Systems:

Compatible with all versions of Windows and macOS.

Features

Zoom Capability:

YES - Allows for zooming in/out for detailed viewing of illustrations and diagrams.

Searchability:

Likely text-searchable PDF, allowing for quick finding of specific terms or procedures.

⚙️ Engine Specifications

Primary Engine

Engine Options:

Available with 2.4L 4-cylinder (4G64) and 3.0L V6 (6G72) engines.

2.4L Engine Details:

SOHC, 16-valve, naturally aspirated inline-four. Approx. 147-154 hp, 145-147 lb-ft torque.

3.0L V6 Engine Details:

SOHC, 24-valve, naturally aspirated V6 (derived from Mitsubishi 6G72 engine). Approx. 197-200 hp, 207 lb-ft torque.

Performance

Redline:

Varies by engine, typically around 6,500-7,000 RPM.

Fuel System

Injection Type:

Multi-point Fuel Injection (MPI).

Fuel Type:

Unleaded gasoline (87 octane or higher recommended).

Cooling System

Coolant Type:

Ethylene glycol-based coolant, typically a 50/50 mix with distilled water.

Lubrication

Oil Type:

API SJ or SL, SAE 5W-30 or 5W-40 recommended (check owner's manual for specific viscosity based on temperature).

Oil Capacity:

Approx. 4.5 quarts (4.3 liters) for 2.4L, 5.0 quarts (4.7 liters) for 3.0L V6 (with filter change).

🔧 Transmission

Standard

Manual Transmission:

5-speed manual transaxle (F5M33 or similar).

Optional

Automatic Transmission:

4-speed automatic transaxle (e.g., KM124 or F4A42).

Features

Transmission Fluid Type:

Manual: GL-4 or GL-5 gear oil (SAE 75W-90 recommended). Automatic: SPIII ATF (or equivalent).

📐 Dimensions

Exterior

Wheelbase:

Approx. 103.5 inches (2629 mm).

Length:

Approx. 177.5 inches (4508 mm).

Width:

Approx. 70.5 inches (1791 mm).

Height:

Approx. 53.7 inches (1364 mm).

Weights

Curb Weight:

Varies by configuration, typically 3200-3500 lbs (1450-1590 kg).

Gross Vehicle Weight Rating:

Varies, consult vehicle placard.

Cargo

Trunk Volume:

Limited due to convertible top mechanism, typically around 6-7 cubic feet.

🛡️ Safety Features

Ratings

NHTSA Front Impact:

Typically received 4-star ratings for driver and passenger front impact in IIHS/NHTSA tests of the era.

IIHS Side Impact:

Ratings varied, consult specific year tests.

Active Features

Standard Anti-lock Braking System (ABS) on most trims.

Traction Control:

Optional or standard on some higher trims (TCS).

Passive Features

Airbags:

Driver and passenger front airbags (SRS) standard. Side airbags optional on some models.

Seat Belts:

3-point height-adjustable front seat belts with pretensioners and load limiters.

Rollover Protection:

Reinforced A-pillars and integrated roll bars behind the seats for structural rigidity in a rollover.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/CD player, often with optional premium sound system and subwoofer. Some units may have cassette tape capability.

Climate Control:

Manual or automatic climate control systems depending on trim level.

Driver Assistance

Cruise Control:

Standard on most trims.

Connectivity

Auxiliary Inputs:

Limited to no factory auxiliary audio inputs. Aftermarket solutions may be available.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,750 to 7,500 miles (6,000 to 12,000 km) or 6 months, depending on driving conditions and oil type used (synthetic recommended for longer intervals).

Air Filter Replacement:

Every 15,000 to 30,000 miles (24,000 to 48,000 km).

Spark Plug Replacement:

Every 60,000 to 100,000 miles (96,000 to 160,000 km) depending on spark plug type (e.g., iridium).

Timing Belt Replacement:

Critical for the 4-cylinder engine (4G64), typically every 60,000 to 90,000 miles (96,000 to 144,000 km) to prevent catastrophic engine damage. The V6 uses a timing chain which is generally maintenance-free unless it exhibits noise.

Fluid Specifications

Power Steering Fluid:

Dexron II or III (or equivalent) Automatic Transmission Fluid (ATF).

Brake Fluid:

DOT 3 or DOT 4 brake fluid.

Known Issues

Convertible Top Mechanism:

Potential issues with hydraulic lines, motors, and seals in the power convertible top, leading to slow operation or leaks.

Engine Mounts:

Wear and tear on engine and transmission mounts, leading to vibration or clunking noises.

Suspension Components:

Wear on ball joints, tie rod ends, and bushings, common for vehicles of this age and mileage.

Exhaust System:

Corrosion and leaks in the exhaust system, particularly in regions with harsh weather.

ABS Sensors:

Failure of ABS wheel speed sensors can trigger ABS warning lights.

📚 Vehicle History

Brand Heritage

Mitsubishi Motors:

Mitsubishi Motors has a long history in automotive manufacturing, known for engineering, particularly in rally and sports cars.

Model Evolution

Eclipse Spyder Generations:

This generation (2000-2005) is the third generation. The Spyder variant debuted in 1995 as a convertible version of the first-gen Eclipse.

Production

Manufacturing Location:

United States (Normal, Illinois) by Mitsubishi Motors North America (MMNA).

Production Years:

2003-2005 model years for this specific manual.

🏆 Awards & Recognition

Recognitions

General Reception:

Generally well-received for its styling and convertible experience at its price point. Performance models offered a good balance of power and handling.