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Mitsubishi Electric Forklift FBC15N FBC18N FBC18LN FBC20N FBC20EN FBC25LN FBC25N FBC30LN FBC30N Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Electric Forklift Truck Covered Models: FBC15N, FBC18N, FBC18LN, FBC20N, FBC20EN, FBC25LN, FBC25N, FBC30LN, FBC30N Vehicle Type: Electric Counterbalance Forklift Truck Codes Product Code...
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Taper: Forklift
Distributeur:
UGS: 445189
Mitsubishi Electric Forklift FBC15N FBC18N FBC18LN FBC20N FBC20EN FBC25LN FBC25N FBC30LN FBC30N Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Electric Forklift Truck
Covered Models:
FBC15N, FBC18N, FBC18LN, FBC20N, FBC20EN, FBC25LN, FBC25N, FBC30LN, FBC30N
Vehicle Type:
Electric Counterbalance Forklift Truck
Codes
Product Code Identifier:
FBC Series Electric Forklift
👋 Introduction
Market Position
Application Sector:
Industrial Warehousing, Logistics, Manufacturing
Key Differentiation:
Reliability, energy efficiency, advanced electric powertrain technology
Target User:
Forklift maintenance technicians, service engineers, fleet managers.
Competitive Analysis
Competitors:
Toyota Material Handling, Crown Equipment, Hyster-Yale Materials Handling, Komatsu Forklift
Key Features
Operator Comfort:
Ergonomic design, clear visibility, intuitive controls
Performance:
Smooth acceleration, precise lifting, efficient power delivery
Efficiency:
Optimized energy management for extended operation between charges.
📋 Manual Details
Coverage Areas
Languages:
English
Technical Documentation Type:
Workshop Service Repair Manual
Manual Type:
Workshop Service Manual / Repair Manual
Page Count
Estimated Page Count:
Comprehensive (Typically 500+ pages for full workshop manuals)
Format
Format Type:
Original Factory Document
Digital Format:
Likely PDF or similar digital format for electronic distribution
📖 Manual Coverage
Systems Covered
Powertrain:
Electric Motor Operation, Drive Axle, Hydraulic Pump Drive
Electrical System:
Battery Systems, Controller Unit, Wiring Harnesses, Sensors, Lighting, Operator Controls
Hydraulic System:
Lift/Tilt/Sideshift Cylinders, Control Valves, Hydraulic Pump, Fluid Specifications, Troubleshooting
Chassis And Body:
Frame, Mast Assembly, Steering System, Operator Compartment, Counterweight
Braking System:
Parking Brake, Service Brakes (if applicable, e.g., regenerative braking integration)
Steering System:
Power steering components (hydraulic or electric), steering linkage, wheel alignment specifications.
Mast And Attachments:
Mast assembly types (e.g., 2-stage, 3-stage), hydraulic tilt and sideshift mechanisms, troubleshooting of mast chains and rollers.
Procedures Included
Maintenance:
Scheduled Maintenance, Lubrication, Inspection Points, Battery Care
Diagnostics:
Troubleshooting Guides, Fault Code Interpretation, Symptom-Based Diagnostics
Repair:
Component Disassembly and Reassembly, Component Replacement, Calibration
Electrical Troubleshooting:
Circuit Diagrams, Wiring Pinouts, Component Testing
Installation:
Installation procedures for optional attachments (e.g., fork positioners, clamps).
Technical Depth
Depth Of Coverage:
In-depth for skilled technicians, covering diagnostics, repair, and overhaul
Diagnostic Tools:
References to potential diagnostic tools or methods specific to Mitsubishi electric forklifts
Wiring Diagrams:
Detailed, color-coded wiring schematics for all electrical circuits.
Troubleshooting Charts:
Organized charts linking symptoms to potential causes and corrective actions.
📊 Manual Specifications
File Format
Digital Readability:
Searchable text, high-resolution images and diagrams
Searchability:
Fully searchable text for quick access to specific information.
Print Quality
Diagram Clarity:
High-quality, clear circuit diagrams and exploded views
Image Resolution:
High-resolution images and diagrams suitable for clear viewing on screen or printing.
Binding Type
Physical Format Binding:
N/A (Assuming digital format for sale, original print binding would be professional stapled or bound)
Paper Type
Physical Format Paper:
N/A (Assuming digital format for sale, original print paper would be durable, coated stock)
⚙️ Engine Specifications
Primary Engine
Power Source:
Electric Motor
Motor Type:
AC Electric Motor (typical for modern Mitsubishi electric forklifts)
Voltage Requirements:
Typically 48V or 72V battery systems (specifics in manual).
Performance
Rated Capacity Range:
1.5 to 3.0 Tonnes (depending on specific model designation FBC15N to FBC30N)
Fuel System
Energy Storage:
High-capacity Lead-Acid Battery Pack (standard), potential for Lithium-ion options in newer versions
Charging System:
On-board or Off-board Battery Charger (specifics depend on configuration)
🔧 Transmission
Standard
Drive System:
Electric Drive Motor with Differential Axle
Optional
Regenerative Braking:
Integrated into electric drive system for energy recovery
Features
Control Method:
Electronic controller with variable speed and acceleration profiles
📐 Dimensions
Exterior
Overall Length:
Varies by model and configuration (refer to specific model data in manual)
Overall Width:
Varies by model and configuration (refer to specific model data in manual)
Weights
Battery Weight:
Significant component, directly impacting operational weight and stability
Operating Weight:
Includes forklift, operator, and battery (specific values in manual)
🛡️ Safety Features
Ratings
Ansi Standards:
Compliance with ANSI B56.1 safety standards for industrial trucks
Active Features
Stability System:
3-wheel or 4-wheel configuration designed for stability
Operator Presence System:
Typically disengages drive and hydraulic functions when operator leaves seat
Passive Features
Operator Protection:
Overhead guard, seatbelt, ergonomic controls
Mast Safety:
Integrated safety features for mast operation and load holding
💡 Technology Features
Infotainment
Operator Interface:
Digital display for battery status, hour meter, operational modes, and fault codes.
Driver Assistance
Performance Modes:
Multiple drive modes (e.g., Power, Economy) to optimize performance and battery life.
Connectivity
Telematics Readiness:
Potential for fleet management integration or diagnostic data logging (model dependent).
Controller Technology
Drive Control:
Advanced AC or DC control systems for precise motor management, regenerative braking, and safety interlocks.
🔧 Maintenance
Service Intervals
Daily Checks:
Battery fluid level, tire condition, hydraulic oil level, general inspection
Monthly Checks:
Brake operation, lift mechanism, electrical connections
Annual Service:
Comprehensive inspection, hydraulic filter replacement, motor brush check (if applicable), battery conductance test
Fluid Specifications
Hydraulic Fluid Type:
Refer to manual for specific Mitsubishi-approved hydraulic oil (e.g., ISO VG 32 or similar)
Battery Electrolyte:
Distilled Water (for lead-acid batteries)
Grease Types:
Specific grease types for mast channels, steer linkages, and other lubrication points.
Known Issues
Common Wear Items:
Tires, steer axle components, hydraulic seals, battery connections
Controller Diagnostics:
Requires specialized diagnostic tools and understanding of electric vehicle controllers
Battery Management:
Guidance on battery charging cycles, equalization, and maintenance to maximize lifespan.
📚 Vehicle History
Brand Heritage
Manufacturer Legacy:
Mitsubishi Heavy Industries (MHI) is a global leader in heavy equipment manufacturing.
Model Evolution
Forklift Development:
Continuous development in electric forklift technology focusing on efficiency, ergonomics, and performance.
Production
Manufacturing Origin:
Likely manufactured in Mitsubishi's dedicated forklift production facilities.
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