Mitsubishi Evo 5 1998 1999 Workshop Repair Service Manual

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The Mitsubishi Lancer Evolution V (Evo 5), produced from 1998 to 1999, is a legendary homologation special built for rally racing. This iconic vehicle boasts aggressive styling, a wider track,...

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UGS: 70463

Mots clés: 1998 1999 Car Cars Evo 5 Misc Mitsubishi

Variantes de produits

Description

The Mitsubishi Lancer Evolution V (Evo 5), produced from 1998 to 1999, is a legendary homologation special built for rally racing. This iconic vehicle boasts aggressive styling, a wider track, and significant chassis enhancements over its predecessors, including an advanced Active Yaw Control (AYC) system and a robust 4G63T turbocharged engine producing approximately 276 horsepower and 275 lb-ft of torque. Its engineering quality and reliability are renowned, making it a highly sought-after performance sedan that competed directly with other top-tier rally-bred cars of its era. This comprehensive workshop repair service manual in English provides detailed information covering all models, engines, trim, and transmission variants of the Lancer Evolution V (CP9A). It encompasses crucial areas such as powertrain, chassis, electrical systems, and body components. The manual includes essential maintenance procedures, diagnostic troubleshooting guides, repair instructions for component removal and installation, and technical specifications, empowering owners, mechanics, and technicians to effectively maintain, diagnose, and repair the vehicle.

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Lancer Evolution V (Evo 5)

Model Code:

Years Covered:

1998-1999

👋 Introduction

Market Position

Market Position:

The Mitsubishi Lancer Evolution V (Evo 5) was a highly acclaimed homologation special, built for rallying. It represented a significant evolution in performance and technology from its predecessors, positioning it as a dominant force in the rally-inspired performance car segment.

Competitive Analysis

Competitive Analysis:

Competed directly with cars like the Subaru Impreza WRX STi, Ford Escort RS Cosworth, and other high-performance, turbocharged, all-wheel-drive sedans. Its advanced AYC (Active Yaw Control) system and robust chassis set it apart.

Key Features

Key Features:

Aggressive styling with wider fenders, improved aerodynamics, enhanced engine tuning, advanced AYC system, larger intercooler, stiffer chassis, and upgraded braking system.

📋 Manual Details

Coverage Areas

Manual Type:

Workshop Repair Service Manual

Language:

English

Format:

PDF Download

Coverage Scope:

All Models/Engines/Trim/Transmission Variants

📖 Manual Coverage

Systems Covered

Powertrain:

Engine, Fuel System, Ignition System, Exhaust System, Transmission (Manual & Automatic), Drivetrain (Transfer Case, Differentials)

Chassis:

Suspension (Front & Rear), Steering System, Brake System (Hydraulic, ABS), Wheels & Tires

Electrical:

Engine Control Unit (ECU), Body Control Module (BCM), Lighting, Instrumentation, Power Accessories, Audio System, Airbag System

Body:

Exterior Body Panels, Interior Trim, Doors, Windows, Seats, HVAC System

Procedures Included

Maintenance:

Scheduled Maintenance, Oil & Filter Changes, Spark Plug Replacement, Belt Replacement, Fluid Checks & Changes

Diagnostics:

Troubleshooting Guides, Symptom-Based Diagnostics, Diagnostic Trouble Codes (DTCs) and Procedures

Repair:

Component Removal & Installation, Engine Overhaul, Transmission Rebuild, Suspension Component Replacement, Brake System Overhaul

Adjustments:

Wheel Alignment, Clutch Adjustment, Handbrake Adjustment

Technical Depth

Depth:

Comprehensive coverage from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures.

📊 Manual Specifications

File Format

File Format:

Print Quality:

High-resolution, suitable for printing individual pages or the entire manual.

Searchability:

Text-searchable for quick access to specific topics and procedures.

Version:

Likely contains all technical updates and revisions released during the 1998-1999 model years.

⚙️ Engine Specifications

Primary Engine

Engine Code:

4G63T

Engine Type:

1997cc, 16-valve, DOHC, Inline 4-Cylinder, Turbocharged

Bore X Stroke:

85.0 mm x 88.0 mm

Compression Ratio:

8.8:1

Performance

Horsepower Ps:

280 PS @ 6500 rpm (Often underestimated, actual output higher)

Horsepower Hp:

276 hp @ 6500 rpm

Torque Lb-Ft:

275 lb-ft @ 3000 rpm

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) with Sequential Ignition

Fuel Type:

Unleaded Premium Gasoline (95-98 RON)

Turbocharger:

Mitsubishi TD05H-16G (or similar, specific variant may apply)

🔧 Transmission

Standard

Transmission Type:

5-speed Manual Transaxle

Optional

Transmission Type:

No automatic transmission was offered for the Evo V.

Features

Drivetrain:

All-Wheel Drive (AWD) with Active Center Differential (ACD) and Active Yaw Control (AYC)

Gear Ratios Example:

Specific ratios vary but optimized for performance driving and rallying.

Fluid Specifications

Manual Transmission Fluid:

API GL-4 or GL-5, SAE 75W-90 (Specific Mitsubishi fluid recommended)

Transfer Case Fluid:

API GL-4, SAE 75W-90 (Specific Mitsubishi fluid recommended)

Rear Differential Fluid:

API GL-5, SAE 80W-90 or 75W-90 (Specific Mitsubishi fluid recommended)

📐 Dimensions

Exterior

Length:

Approx. 4,350 mm (171.3 in)

Width:

Approx. 1,770 mm (69.7 in)

Height:

Approx. 1,420 mm (55.9 in)

Wheelbase:

Approx. 2,600 mm (102.4 in)

Track Width Front:

Approx. 1,515 mm (59.6 in)

Track Width Rear:

Approx. 1,505 mm (59.3 in)

Weights

Curb Weight:

Approx. 1,350 kg (2,976 lbs) - varies slightly by spec

Gross Vehicle Weight Rating:

Not typically specified for performance models, but generally around 1700-1800 kg.

Towing Capacity:

Not designed or rated for towing.

🛡️ Safety Features

Ratings

Crash Test Ratings:

Vehicle safety standards of the late 1990s applied; specific official ratings like NHTSA/Euro NCAP may not be directly comparable or widely published for this specialized model.

Active Features

Active Features:

ABS (Anti-lock Braking System), AYC (Active Yaw Control), ACD (Active Center Differential), Limited-Slip Rear Differential (Mechanical)

Passive Features

Passive Features:

Driver and Passenger Airbags, Reinforced Safety Cell, Three-Point Seatbelts with Pretensioners

Chassis Enhancements

Chassis Enhancements:

Stiffened chassis with increased torsional rigidity compared to standard Lancer models.

💡 Technology Features

Infotainment

Infotainment System:

Basic AM/FM Stereo with Cassette Player and CD Player (optional). Factory speaker systems were typically modest.

Instrumentation:

Comprehensive gauge cluster including speedometer, tachometer, oil pressure, coolant temperature, boost gauge, and warning lights.

Driver Assistance

Driver Assistance:

Advanced AWD system with ACD and AYC for enhanced traction and cornering stability. ABS is standard.

Connectivity

Connectivity:

Limited connectivity by modern standards; typically only power antenna operation and basic audio input.

Engine Management

Engine Management System:

ECU (Engine Control Unit) with integrated ignition and fuel control, managing turbo boost and engine parameters.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 km (3,000 miles) or 6 months, whichever comes first (more frequent recommended for spirited driving).

Air Filter Replacement:

Every 20,000 km (12,000 miles) or as needed based on driving conditions.

Spark Plug Replacement:

Every 40,000 km (24,000 miles) or as recommended by the manual (specific plug type critical).

Timing Belt Replacement:

Every 80,000 km (50,000 miles) or 5 years. Crucial for the 4G63T engine; failure is catastrophic.

Fluid Specifications

Engine Oil Specification:

API SG or higher, SAE 10W-40 or 10W-50 recommended for performance. Consult manual for exact specifications.

Coolant Specification:

Ethylene glycol based coolant with corrosion inhibitors, typically a 50/50 mix with distilled water.

Brake Fluid Specification:

DOT 3 or DOT 4 (high-performance fluid recommended for spirited driving).

Power Steering Fluid:

Specific Mitsubishi power steering fluid or Dexron II/III ATF.

Known Issues

Known Issues:

Potential for cracked cylinder heads under extreme heat, turbocharger wear, oil consumption, AYC pump failure, fuel pump failure, and clutch wear.

Common Repairs

Common Repairs:

Timing belt replacement, turbocharger rebuild/replacement, clutch replacement, AYC system servicing, engine mount replacement.

📚 Vehicle History

Brand Heritage

Brand Heritage:

Mitsubishi has a long history in motorsport, particularly in rallying, with the Lancer Evolution lineage being a direct product of this heritage.

Model Evolution

Model Evolution:

The Evo V was the fifth iteration of the performance Lancer, building upon the success of previous generations. It featured significant chassis and aerodynamic improvements, wider track, and enhanced electronics for superior handling.

Production

Production Period:

1998-1999

Production Location:

Japan

Homologation:

Built as a homologation special for Group A rallying regulations.

🏆 Awards & Recognition

Recognitions

Recognitions:

The Lancer Evolution series, including the Evo V, is widely recognized as one of the greatest performance sedans ever produced, particularly for its rally prowess and driving dynamics.

Ratings

Car And Driver Rating:

Car and Driver magazine often lauded the Evo series for its exceptional handling and performance, though the Evo V was not officially imported to the US market at the time of its release.

Certifications

Certifications:

None specific beyond standard Japanese vehicle manufacturing certifications.