Mitsubishi Evolution X Evo 10 2008 2009 2010 Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution X (Evo 10) Model Code: CZ4A Chassis Code: CZ4A Codes Engine Code Primary: 4B11T 👋 Introduction Market Position Segment: Performance Compact...

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Taper: Car

Distributeur:

UGS: 415537

Mots clés: 2008 2009 2010 Car Cars Evo 10 Evolution X Misc Mitsubishi

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Lancer Evolution X (Evo 10)

Model Code:

Chassis Code:

Codes

Engine Code Primary:

4B11T

👋 Introduction

Market Position

Segment:

Performance Compact Sedan / Rally-Bred Sports Sedan

Target Audience:

Enthusiasts, performance drivers, DIY mechanics, professional repair shops

Competitive Analysis

Competitors:

Subaru WRX STI, Honda Civic Type R, Volkswagen Golf GTI/R, Ford Focus RS

Key Features

Vehicle Identity:

Renowned for its advanced All-Wheel Control (AWC) system, powerful turbocharged engine, and rally-bred performance heritage.

Manual Purpose:

To provide comprehensive guidance for the maintenance, repair, and diagnosis of the Mitsubishi Lancer Evolution X for the specified model years.

📋 Manual Details

Coverage Areas

Years Covered:

2008, 2009, 2010

Page Count

Total Pages:

Manual Type

Type:

Workshop Service Manual / Repair Manual

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul, timing belt/chain, cylinder head, pistons, crankshaft, lubrication, cooling system

Engine Management:

Fuel injection, ignition system, emissions control, ECU diagnosis, sensor specifications

Transmission Manual:

Clutch system, gearbox overhaul, gear ratios, shift mechanisms, fluid specifications

Transmission Automatic:

Automatic transmission overhaul (TC-SST), clutch packs, hydraulic control, fluid specifications, torque converter

Drivetrain:

All-Wheel Control (AWC) system, ACD (Active Center Differential), AYC (Active Yaw Control), driveshafts, differentials, propeller shaft, wheel hubs

Suspension:

Front and rear suspension components, shock absorbers, springs, control arms, bushings, alignment procedures

Brakes:

Brake system diagnostics, ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution), hydraulic components, rotor and pad replacement, bleeding procedures

Steering:

Power steering system, steering rack, tie rods, steering column, alignment

Body Chassis:

Body panel removal and installation, structural integrity, chassis repair, door mechanisms, glass replacement

Electrical System:

Wiring diagrams, battery, charging system, starter motor, lighting, accessories, body control module (BCM)

HVAC:

Heating, ventilation, and air conditioning system, refrigerant, compressor, evaporator, heater core

Interior:

Seat removal, dashboard components, trim panels, airbags, interior lighting

Exterior:

Bumpers, fenders, hood, trunk, mirrors, lighting, exterior trim

Safety Systems:

Airbag system diagnosis and repair, seat belt mechanisms

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks, tire rotations, brake inspections

Troubleshooting:

Diagnostic trouble codes (DTCs), symptom-based troubleshooting for all major systems

Repair Procedures:

Step-by-step instructions for component removal, repair, and reinstallation

Diagnostic Procedures:

Detailed procedures for diagnosing electrical and mechanical faults using specialized tools and methods

Torque Specifications:

All critical fastener torque values for engine, chassis, and body components

Wiring Diagrams:

Comprehensive electrical schematics for all vehicle circuits

Specifications Data:

Detailed technical data for all systems and components

Technical Depth

Depth:

Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, complex diagnostics and electrical troubleshooting

📊 Manual Specifications

File Format

Quality:

High-resolution, searchable PDF with clear text and images

Print Quality

Printability:

Designed for printing individual sections or the entire manual, with clear layouts

Binding Type

Binding Recommendation:

Digital access is primary; for physical use, recommend professional spiral binding for ease of use in workshop environments

Paper Type

Paper Recommendation:

Standard paper; laminated pages recommended for workshop use to protect against grease and fluids

⚙️ Engine Specifications

Primary Engine

Engine Type:

2.0L Inline 4-cylinder DOHC 16-Valve Turbocharged MIVEC

Performance

Horsepower Hp:

Approx. 291 hp @ 6500 rpm (Varies slightly by market/year)

Torque Lb-Ft:

Approx. 300 lb-ft @ 4400 rpm (Varies slightly by market/year)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) with multi-point injection

Turbocharger:

Mitsubishi TD05H-152G6-10.5cm2 (MHI) turbocharger with intercooler

Engine Construction

Block Material:

Aluminum Alloy

Head Material:

Aluminum Alloy

Bore X Stroke:

86.0 mm x 86.0 mm

Compression Ratio:

8.9:1

Cooling System

Cooling Type:

Water-cooled

🔧 Transmission

Standard

Transmission Type Std:

5-speed Manual Transmission (New Venture Gear NV56)

Optional

Transmission Type Opt:

6-speed Twin-Clutch Sportronic Shift Transmission (TC-SST)

Features

Awc Integration:

Integrated with the All-Wheel Control (AWC) system, including ACD and AYC

Fluid Specifications

Manual Transmission Fluid:

API GL-4 or GL-5, SAE 75W-90 (Consult specific vehicle recommendations)

Tc Sst Fluid:

Mitsubishi Diaqueen ATF SP-IV RR or equivalent (Specific TC-SST fluid required)

📐 Dimensions

Exterior

Length:

Approx. 4535 mm (178.5 in)

Width:

Approx. 1810 mm (71.3 in)

Height:

Approx. 1475 mm (58.1 in)

Wheelbase:

Approx. 2635 mm (103.7 in)

Front Track:

Approx. 1545 mm (60.8 in)

Rear Track:

Approx. 1540 mm (60.6 in)

Weights

Curb Weight Kg:

Approx. 1500-1550 kg (3307-3417 lbs) depending on transmission and trim

Wheels Tires

Standard Wheel Size:

18 x 8.5 inches

Standard Tire Size:

245/40R18

Bolt Pattern:

5x114.3 mm (5x4.5 inches)

🛡️ Safety Features

Ratings

NHTSA Front Impact:

5-Star (for models equipped with side curtain airbags)

IIHS Side Impact:

Good (for models with side airbags)

Active Features

Standard Anti-lock Braking System

Standard Electronic Brake-force Distribution

Advanced S-AWC (Super All-Wheel Control) system with ACD and AYC

Traction Control:

Standard Traction Control System (TCL)

Stability Control:

Standard Active Stability Control (ASC)

Passive Features

Airbags:

Front driver and passenger airbags, front side impact airbags, optional side curtain airbags

Seatbelts:

3-point front and rear seatbelts with pretensioners and force limiters

💡 Technology Features

Infotainment

Head Unit:

Factory AM/FM/CD/MP3 audio system, optional Rockford Fosgate premium audio, Bluetooth connectivity (on some trims/years).

Driver Assistance

Key Systems:

S-AWC (Super All-Wheel Control) with Active Center Differential (ACD) and Active Yaw Control (AYC), ABS, EBD, ASC, TCL.

Keyless Entry:

Standard keyless entry and start on many models.

Connectivity

Usb Aux:

Available USB and Auxiliary input ports for audio devices.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,750 miles (6,000 km) or 6 months (severe driving) / 7,500 miles (12,000 km) or 12 months (normal driving) - consult manual for specifics.

Air Filter Replacement:

Check every 15,000 miles (24,000 km), replace as needed.

Spark Plug Replacement:

Iridium spark plugs typically last up to 60,000 miles (96,000 km).

Timing Belt Chain:

The 4B11T uses a timing chain, designed for the life of the engine, though tensioners and guides may require inspection.

Fluid Specifications

Engine Oil Type:

SAE 0W-30 or 5W-30 Synthetic Engine Oil (API SN, ILSAC GF-5 compliant). Refer to manual for precise viscosity and API/ILSAC ratings.

Engine Oil Capacity Liters:

Approx. 4.5 Liters (4.8 US Quarts) with filter change

Coolant Type:

Mitsubishi Super Long Life Coolant (or equivalent OAT coolant)

Brake Fluid Type:

DOT 3 or DOT 4 (Consult manual for specific recommendation)

Known Issues

Common Complaints:

Read-thinning of camshaft lobe surfaces (4B11T), turbocharger wear, AC system leaks, SRS warning lights due to clock spring, TC-SST clutch wear (if applicable).

Maintenance Focus:

Crucial to maintain proper oil levels and quality, especially for high-performance driving. Regular inspection of ACD and AYC system fluids and operation is also key.

📚 Vehicle History

Brand Heritage

Rally Roots:

Direct lineage from Mitsubishi's storied WRC (World Rally Championship) success, carrying the 'Evolution' moniker and performance DNA.

Model Evolution

Generation:

Tenth generation of the Lancer Evolution, marking a significant redesign from previous generations, adopting a more aggressive styling and the new 4B11T engine.

Platform:

Based on the Mitsubishi Lancer platform.

Production

Manufacturing Location:

Mizushima Plant, Kurashiki, Okayama, Japan

Production Period:

October 2007 - August 2015 (Model years 2008-2015)

🏆 Awards & Recognition

Recognitions

Performance Awards:

Consistently praised by automotive media for its handling, performance, and technological integration, often appearing on 'best of' lists for sports sedans.

Ratings

Jdm Classics:

Considered a modern JDM classic and highly sought after by performance car enthusiasts worldwide.