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    Mitsubishi Forklift FB16N FB18N FB20CN Service Repair Manual

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    This manual covers the Mitsubishi Forklift Truck FB16N, FB18N, and FB20CN models, specifically those with serial numbers EFB15-20011-up, EFB15-70001-up, and EFB17-20011-up respectively. These battery-electric forklift trucks represent advanced material handling...
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    Taper: Forklift
    Distributeur:
    UGS: 153542
    This manual covers the Mitsubishi Forklift Truck FB16N, FB18N, and FB20CN models, specifically those with serial numbers EFB15-20011-up, EFB15-70001-up, and EFB17-20011-up respectively. These battery-electric forklift trucks represent advanced material handling technology, built with the engineering quality and reliability associated with Mitsubishi. Designed for efficiency and durability in various industrial environments, these models are equipped with AC motor systems and sophisticated control electronics. This comprehensive factory workshop service manual provides detailed information essential for the maintenance and repair of your Mitsubishi forklift. It covers critical systems including the powertrain, drivetrain, chassis, axles, braking, steering, hydraulic systems, and mast assemblies. The manual offers in-depth procedures for removal, installation, disassembly, reassembly, adjustment, and troubleshooting, supported by high-quality images and circuit diagrams. It also includes periodic maintenance schedules, lubrication standards, and diagnostic information for the controller system, making it an invaluable resource for technicians and owners seeking to ensure optimal operational efficiency and minimize downtime.
    🏷️ Basic Information
    Identification
    Make:
    Mitsubishi
    Model:
    Forklift Truck FB16N, FB18N, FB20CN
    Product Type:
    Service Repair Manual
    Codes
    Model Codes Covered:
    FB16N (EFB15-20011-up), FB18N (EFB15-70001-up), FB20CN (EFB17-20011-up)
    👋 Introduction
    Market Position
    Target Audience:
    Maintenance and repair technicians, service managers, and owners of Mitsubishi Electric Forklift Trucks FB16N, FB18N, and FB20CN.
    Value Proposition:
    Essential resource for maintaining operational efficiency and minimizing downtime for the specified forklift models.
    Competitive Analysis
    Manual Superiority:
    Provides original factory documentation, ensuring accuracy and completeness unmatched by aftermarket guides.
    Key Features
    Documentation Source:
    Original factory workshop service manual.
    Visual Aid Quality:
    Includes high-quality images and circuit diagrams for clarity in repair and maintenance.
    Usability:
    Searchable text and bookmarks enhance user experience and efficiency.
    Hydraulic Diagrams:
    Includes hydraulic circuit diagrams for both finger-tip control and mechanical control types.
    📋 Manual Details
    Coverage Areas
    General Coverage:
    Comprehensive service and repair information for specified Mitsubishi Electric Forklift Truck FB-Series models.
    Page Count
    Total Pages:
    484 (274 + 210)
    Manual Type
    Manual Type:
    Factory Workshop Service Manual
    Language
    Language:
    English
    Format
    File Format:
    ZIP (Contained Set of PDF Manuals)
    File Organization:
    Contained set of separate PDF manuals for distinct areas (Chassis/Mast and Controller).
    📖 Manual Coverage
    Systems Covered
    Powertrain And Drivetrain:
    Includes procedures for removal, installation, disassembly, reassembly, and service data for the power train and transfer unit.
    Chassis And Axles:
    Details on rear axle structure, removal, installation, disassembly, reassembly, adjustment, and troubleshooting.
    Braking And Steering:
    Comprehensive coverage of the brake system (specifications, structure, troubleshooting, inspection, adjustment) and steering system (specifications, structure, control valve, hydraulic circuit diagram, troubleshooting).
    Hydraulic And Mast:
    In-depth information on hydraulic systems (finger-tip control, mechanical control, valve operation, circuit diagrams, troubleshooting) and mast/fork systems (description, removal, installation, disassembly, inspection, troubleshooting).
    Electrical And Controls:
    Covers vehicle electrical components (console, levers, switches, fuses, lamps) and detailed controller system information (setup, diagnostics, motor system basics, troubleshooting control circuits).
    Vehicle Electrical:
    Detailed coverage of the console box, direction lever, accelerator control, key switch, fuses, and lamp specification chart.
    Steering Control:
    Specific details on the steering control valve and its operation.
    Mast Systems:
    Detailed section on mast systems, covering description, removal, installation, disassembly, reassembly, inspection, and troubleshooting.
    Procedures Included
    Maintenance:
    Includes periodic replacement of parts, lubrication standards, and general service data.
    Repair And Rebuild:
    Detailed procedures for disassembly and reassembly of major components like the transfer unit, rear axle, brake system, hydraulic system, and motors.
    Troubleshooting:
    Extensive troubleshooting sections for lighting, horn systems, control circuits, and specific component failures.
    Component Identification:
    Includes serial number locations and chassis/mast model identification.
    Installation:
    Procedures for removal and installation of various components, including the power train, rear axle, steering system, and motors.
    Adjustment:
    Adjustment procedures for the rear axle and brake system are included.
    Technical Depth
    Depth Of Information:
    Advanced technical repair and diagnostic information suitable for professional technicians and experienced mechanics.
    Diagnostic Capabilities:
    Diagnostics for the controller system and troubleshooting for various electrical and hydraulic circuits are provided.
    Component Rebuild:
    Procedures for disassembly and reassembly of core components like the transfer unit, rear axle, and hydraulic control valve.
    📊 Manual Specifications
    File Format
    File Type:
    PDF
    Print Quality
    Printability:
    Printable without restrictions.
    Binding Type
    Binding Type Simulated:
    Digital (ZIP archive of PDFs)
    Paper Type
    Paper Type Simulated:
    Digital document
    Navigation
    Searchability:
    Searchable text included.
    Internal Links:
    Bookmarks included for easy navigation.
    Content Quality
    Illustrations:
    High-quality images.
    Diagrams:
    Circuit diagrams are included for electrical and hydraulic systems.
    ⚙️ Engine Specifications
    Primary Engine
    Engine Type:
    Electric
    Performance
    Motor Specifications:
    AC Motor System basics covered, with detailed troubleshooting and service data for motors.
    Fuel System
    Power Source:
    Battery Electric
    🔧 Transmission
    Standard
    Transmission Type:
    Electric Drive Transmission (details within Power Train section)
    Features
    Drive Control:
    Accelerator control and direction lever functions are detailed.
    📐 Dimensions
    Exterior
    Dimensions Availability:
    Technical data including dimensions is provided in the Chassis and Mast Service Manual.
    Weights
    Component Weights:
    Main component weights are listed in the Service Data section.
    🛡️ Safety Features
    Ratings
    Safety Features Coverage:
    While specific safety ratings are not listed, the manual covers brake systems, lighting, and horn systems which are critical safety components.
    Active Features
    Active Safety Systems:
    Brake system inspection and adjustment procedures ensure optimal active safety performance.
    Passive Features
    Passive Safety Systems:
    Lamp specification charts contribute to operator visibility.
    💡 Technology Features
    Infotainment
    Infotainment Systems:
    Not applicable to forklift trucks.
    Driver Assistance
    Operator Interface:
    Covers console box, direction lever, and joystick box controls, crucial for operator efficiency.
    Connectivity
    Connectivity Features:
    Not applicable to forklift trucks in the context of typical automotive connectivity.
    Control Systems
    Controller Features:
    Detailed information on controller system features, setup options, and diagnostics.
    Motor Control:
    AC motor system basics and troubleshooting are covered, indicating advanced electric drive technology.
    Diagnostics Coverage:
    Comprehensive diagnostic information for the controller system and fault identification for control circuits.
    🔧 Maintenance
    Service Intervals
    Periodic Maintenance:
    Periodic replacement of parts and lubrication standards are detailed.
    Inspection Standards:
    Inspection standards are provided within the Service Data section for key components.
    Fluid Specifications
    Lubrication Standards:
    Specific lubrication standards are provided for various components.
    Lubrication Charts:
    Provides specific lubrication standards, crucial for ensuring longevity of moving parts.
    Known Issues
    Troubleshooting Focus:
    Troubleshooting sections are comprehensive, addressing common electrical, hydraulic, and mechanical issues.
    Technical Data
    Torque Specifications:
    Tightening torque for standard bolts and nuts is included in the Service Data section.
    Component Weights Detail:
    Specific listing of main component weights for maintenance planning and logistics.
    📚 Vehicle History
    Brand Heritage
    Manufacturer Heritage:
    Mitsubishi Heavy Industries and its subsidiaries have a long-standing reputation for industrial equipment, including forklifts.
    Model Evolution
    Model Series Focus:
    Focuses on the FB-Series electric forklift trucks, representing advancements in electric material handling technology.
    Production
    Production Notes:
    Serial number locations are provided, indicating distinct production runs and models.
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