Market Segment:
Heavy-duty industrial forklifts, designed for demanding material handling applications.
Key Competitors:
Hyster, Yale, Toyota, Komatsu, Caterpillar (in the heavy-duty diesel forklift segment).
Durability And Reliability:
Known for robust construction and longevity in harsh working environments.
Operator Comfort:
Ergonomic design elements and operator station for extended use.
Performance Capabilities:
High lifting capacities and stable operation for challenging loads.
Specific Models Covered:
FD100N, FD120N, FD135N, FD150AN, FD160AN
Estimated Page Count:
Varies by specific publication, typically hundreds of pages for full workshop manuals.
Manual Type:
Factory Workshop Service Repair Manual
Language:
English (typical for North American market publications)
Format:
Digital (likely PDF) or Printed
Powertrain:
Diesel Engine (maintenance, diagnostics, repair), Transmission (hydraulic, manual), Drive Axle
Hydraulics:
Lift and Tilt System, Steering Hydraulics, Hydraulic Pump, Cylinders, Hoses, Valves
Electrical:
Starting System, Charging System, Lighting, Instruments, Wiring Diagrams, Component Testing
Chassis And Body:
Frame, Mast Assembly, Overhead Guard, Operator Compartment, Braking System, Steering System
General Maintenance:
Lubrication, Filter Changes, Fluid Level Checks, Belt Adjustments
Engine Repair:
Overhaul, Component Replacement (pistons, bearings, gaskets), Timing Adjustments, Fuel System Diagnostics
Transmission Repair:
Hydraulic System Servicing, Torque Converter, Gearbox Overhaul, Control Valve Adjustments
Hydraulic Troubleshooting:
Pressure Testing, Leak Detection, Component Diagnosis and Replacement
Electrical Diagnostics:
Troubleshooting Faults using Wiring Diagrams, Component Testing, Sensor Calibration
Diagnostic Procedures:
Detailed troubleshooting charts, symptom-based diagnostics, component testing specifications
Rebuild Procedures:
Comprehensive instructions for engine, transmission, and hydraulic component rebuilds with torque values and clearances
Specification Data:
Precise measurements, tolerances, pressures, electrical values, and fluid capacities
File Format:
PDF (Searchable text, layered diagrams where applicable)
Print Quality:
High-resolution images and diagrams for clarity
Binding Type:
N/A (for digital); Professional perfect binding or spiral binding (for print)
Paper Type:
N/A (for digital); Heavy-duty, smudge-resistant paper (for print)
Engine Family:
Mitsubishi Diesel Engines (Specific models vary based on forklift capacity and region).
Common Engine Models:
Likely utilizes Mitsubishi's S4S, S6S, or similar naturally aspirated or turbocharged diesel engines.
Horsepower Range:
Typically 50-100+ HP, depending on the specific forklift model and engine variant.
Torque Specifications:
Refer to specific engine manuals within the workshop manual for detailed torque figures.
Injection System:
Likely Direct Injection with mechanical or electronic fuel pumps.
Overall Length:
Varies by model and mast configuration (refer to manual for specific dimensions).
Overall Width:
Varies by model and tire configuration (refer to manual for specific dimensions).
Operating Weight:
Typically in the range of 10,000 - 16,000 lbs (4,500 - 7,250 kg) depending on the model.
Load Capacity:
Ranges from 10,000 lbs (FD100N) to 16,000 lbs (FD160AN) at a 24-inch load center.
Safety Compliance:
Meets relevant ANSI/ITSDF standards for forklift safety.
Braking System:
Power-assisted hydraulic drum or disc brakes (check manual for specifics).
Lighting System:
Standard headlights, taillights, brake lights, and warning lights.
Overhead Guard:
Integrated overhead guard for operator protection from falling objects.
Operator Restraint:
Seatbelt and potentially a rollover protective structure (ROPS) depending on specific configuration.
Operator Interface:
Basic operator controls and instrumentation, focusing on functionality and durability rather than advanced infotainment.
Safety Indicators:
Warning lights for engine temperature, oil pressure, battery charge, brake system.
Monitoring Systems:
Hour meter for tracking operating hours, essential for scheduled maintenance.
Engine Oil Change:
Typically every 250-500 operating hours, or as per manual recommendation based on operating conditions.
Hydraulic Fluid Change:
Typically every 1000-2000 operating hours, or as per manual recommendation.
Engine Oil Type:
API Service Category CF or higher, SAE 15W-40 (or viscosity grade recommended by manual for operating temperature).
Hydraulic Fluid Type:
ISO VG 32 or 46 hydraulic oil, or a suitable multi-purpose tractor hydraulic fluid (refer to manual for exact specification).
Coolant Type:
Ethylene glycol-based antifreeze/coolant with corrosion inhibitors (typically 50/50 mix with distilled water).
Common Wear Items:
Hydraulic hose wear, mast chain adjustments, brake pad/shoe wear, seal leaks in hydraulic cylinders.
Engine Maintenance:
Importance of regular fuel filter changes and air filter cleaning/replacement to prevent engine issues.
Transmission Care:
Maintaining correct hydraulic fluid level and quality is critical for transmission longevity.
Manufacturer:
Mitsubishi Logisnext (formerly part of Mitsubishi Heavy Industries).
Fd Series Development:
The FD-N series represents a lineage of robust and reliable diesel forklifts from Mitsubishi, continually updated for performance and efficiency.
Production Years:
The FD-N series has been in production for many years, with updates and revisions. Specific production dates for sub-models should be cross-referenced with the manual or serial number.
