Market Segment:
Heavy-duty industrial forklifts for demanding material handling applications.
Competitors:
Competes with other major forklift manufacturers such as Toyota, Komatsu, Caterpillar, Hyster, and Yale in the diesel-powered sector.
Durability:
Known for robust construction and reliability in tough environments.
Performance:
Designed for high lift capacities and efficient operation.
Operator Comfort:
Ergonomically designed operator stations to reduce fatigue.
Operational Instructions:
Detailed procedures for safe and efficient operation of the forklift.
Maintenance Instructions:
Comprehensive guide for routine maintenance and servicing.
Technical Specifications:
Inclusion of critical performance and dimensional data.
Troubleshooting Guidance:
Information to diagnose and resolve common issues.
Page Count:
Not specified in provided information
Manual Type:
Operating and Maintenance Instructions
Language:
English (presumed based on product description)
Format:
Illustrated Factory Manual
Powertrain:
Engine, transmission, drivetrain (axles, driveshafts).
Hydraulic System:
Lift, tilt, side-shift functions, pump, valves, cylinders, fluid specifications.
Electrical System:
Battery, charging system, starter, lighting, instrument panel, wiring diagrams, circuit protection.
Braking System:
Service brakes, parking brake, components, hydraulic circuits.
Steering System:
Components, operation, maintenance.
Chassis And Frame:
Frame structure, mast assembly, counterweight, bodywork.
Operator Station:
Controls, seating, safety features, instrumentation.
Pre Operation Checks:
Daily inspection procedures before use.
Safe Operation:
Guidelines for loading, unloading, traveling, and maneuvering.
Routine Maintenance:
Lubrication, filter changes, fluid level checks, adjustments.
Scheduled Maintenance:
Preventative maintenance tasks at specified intervals.
Troubleshooting:
Diagnostic charts for identifying and rectifying faults.
Component Replacement:
Instructions for replacing common wear items and parts.
Adjustment Procedures:
Calibration and adjustment of various systems (e.g., brakes, hydraulics).
Depth:
Comprehensive: Covers operation, basic maintenance, and intermediate repairs. Includes detailed diagrams and troubleshooting.
File Format Details:
Original factory manual, likely printed format with high-quality images and diagrams. Digital formats (PDF) may exist if scanned.
Print Quality:
High quality, with clear illustrations and schematics.
Binding Type:
Likely bound (stapled, stitched, or perfect bound) for durability in a workshop environment.
Paper Type:
Durable paper stock suitable for industrial use.
Engine Make:
Mitsubishi (or a prominent industrial diesel engine supplier)
Engine Displacement:
Specific displacement varies by model and engine option, typically in the 2.0L to 3.5L range for this class of forklift.
Engine Power Output:
Specific horsepower and torque figures vary by model; refer to specific model documentation for exact ratings.
Fuel Injection:
Likely direct injection, common for modern diesel engines.
Engine Oil Type:
Typically SAE 15W-40 API CI-4 or higher, or as specified by Mitsubishi for the particular engine.
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors, typically a 50/50 mix with distilled water.
Transmission Type:
Automatic Transmission (Torque Converter Type)
Optional Transmission:
Not typically offered as an option for forklifts of this type; standard automatic is the norm.
Transmission Features:
Smooth power delivery, load-sensing capabilities, operator-selectable modes for efficiency or power.
Transmission Fluid Type:
Mitsubishi ATF (Automatic Transmission Fluid) or equivalent DEXRON III/MERCON equivalent, or as specified by Mitsubishi.
Lift Capacity Range:
10,000 lbs (FD100N1) to 16,000 lbs (FD160AN1) (approximately, exact figures vary by specific model and configuration).
Mast Height Lower:
Varies significantly by mast type (e.g., duplex, triplex) and lowered configuration.
Mast Height Raised:
Varies significantly by mast type and lift height, often exceeding 4-6 meters (13-20 feet).
Operating Weight:
Substantial, typically in the range of 8,000 kg to 12,000 kg (17,600 lbs to 26,400 lbs) depending on model and configuration.
Load Center:
Standard load center for this class is typically 600 mm (24 inches), but can be specified otherwise.
Safety Standards:
Designed to meet or exceed relevant industry safety standards (e.g., ANSI/ITSDF B56.1 in the US, ISO standards).
Operator Presence System:
Standard feature to prevent hydraulic functions and travel when operator is not seated.
Parking Brake Interlock:
Prevents operation if the parking brake is engaged.
Overhead Guard:
Standard protective structure for the operator.
Forks And Mast Protection:
Load backrest and mast-mounted guards to prevent falling loads.
Seatbelt:
Standard safety restraint for the operator.
Infotainment System:
Basic; typically limited to operational indicators and warning lights on the instrument panel. No advanced infotainment features.
Driver Assistance Features:
Limited to operational aids like integrated lighting and audible alarms. No electronic driver-assistance systems like adaptive cruise control.
Connectivity Options:
None; designed for standalone industrial operation.
Daily Checks:
Fluid levels (engine oil, hydraulic oil, coolant, brake fluid), tire condition, forks, mast, hydraulic hoses, safety devices.
50 Hour Service:
Engine oil and filter change, check/clean air filter, inspect battery, check drive axle oil level.
250 Hour Service:
All 50-hour items plus: change hydraulic filter, change transmission fluid filter, inspect and lubricate mast channels, check fan belt tension, inspect brake system.
500 Hour Service:
All 250-hour items plus: change engine coolant, inspect fuel filter, check all electrical connections, inspect drive axle.
Annual Service:
Comprehensive inspection including: engine tune-up, hydraulic system flush and filter change, brake system overhaul, electrical system check, mast lubrication and inspection, safety device calibration.
Hydraulic Fluid Type:
ISO VG 32 or VG 46 hydraulic oil, or as specified by Mitsubishi for the particular operating temperature range.
Engine Oil Capacity:
Typically 8-12 liters, consult manual for exact capacity for specific engine.
Hydraulic Oil Capacity:
Typically 15-25 liters, consult manual for exact capacity.
Common Wear Items:
Tire wear, mast roller wear, hydraulic hose degradation, brake pad/shoe wear, battery terminal corrosion, fuel injector clogging.
Potential Problems:
Overheating due to clogged radiator fins, transmission shifting issues if fluid is low or contaminated, starting problems due to battery or starter issues.
Manufacturer History:
Mitsubishi Heavy Industries (MHI) has a long history in industrial machinery manufacturing, including material handling equipment.
Series Designation:
The 'N1' and 'AN1' series represent specific generations or updates of Mitsubishi's heavy-duty diesel forklift line, indicating advancements in design, performance, and emissions control.
Production Period:
Specific production years for these N1/AN1 series models would need to be confirmed, but generally fall within the late 1990s to early 2000s, or later depending on regional market introduction.
