Mitsubishi FD35A Forklift WSM Service Manual Repair

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Taper: Forklift

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UGS: 81442

Mots clés: Cars FD35A Forklift Misc Mitsubishi

Variantes de produits

Description

The Mitsubishi FD35A is a robust, medium-duty pneumatic-tire forklift designed for demanding industrial applications, offering reliability and efficiency. It features durable construction, an ergonomic operator station, an efficient powertrain, and an advanced hydraulic system for precise load handling. This forklift competes with models from other leading manufacturers in the 3.5-ton class, building on Mitsubishi Heavy Industries' long-standing reputation for manufacturing dependable industrial equipment. This Workshop Service Manual (WSM) provides comprehensive service and repair information for the Mitsubishi FD35A forklift truck. It covers essential systems including the powertrain, chassis, electrical, and hydraulics, detailing maintenance procedures, component repair, troubleshooting, and diagnostics. The manual is intended for owners, mechanics, and technicians, offering in-depth technical information, torque specifications, electrical and hydraulic schematics, and special tool identification to ensure proper maintenance and repair.

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

FD35A Forklift Truck

Product Type:

Service Repair Manual

👋 Introduction

Market Position

Positioning:

The Mitsubishi FD35A is a robust, medium-duty pneumatic-tire forklift designed for demanding industrial applications, offering reliability and efficiency.

Competitive Analysis

Competitors:

Competes with models from Toyota, Komatsu, Hyster, Yale, and Nissan in the 3.5-ton class.

Key Features

Features:

Durable construction, ergonomic operator station, efficient powertrain, and advanced hydraulic system for precise load handling.

📋 Manual Details

Coverage Areas

Scope:

Comprehensive service and repair information for Mitsubishi FD35A forklift trucks.

Page Count

Estimated Pages:

Likely over 1000 pages, typical for a complete WSM.

Manual Type

Type:

Workshop Service Manual (WSM)

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Powertrain:

Engine, transmission, drivetrain, hydraulics.

Chassis:

Steering, braking, suspension, lifting mechanism.

Electrical:

Wiring diagrams, charging system, starting system, lighting, instrumentation.

Hydraulics:

Mast operation, hydraulic circuits, cylinders, pumps, valves, filters.

Operator Controls:

Description and function of all levers, pedals, and switches.

Cooling System:

Radiator, fan, water pump, thermostat, and coolant circuit maintenance and repair.

Fuel System:

Fuel tank, lines, filters, injection pump, injectors, and troubleshooting.

Mast And Forks:

Inspection, maintenance, and repair of mast channels, rollers, lift chains, and fork carriage.

Safety Devices:

Operation, testing, and adjustment of safety features like parking brake, seat switch, and lift interlocks.

Drive Axle And Differential:

Maintenance and repair of the drive axle assembly and differential.

Steering Axle:

Maintenance and repair of the steering axle, linkage, and components.

Operator Compartment:

Removal and installation of interior panels, seat, and controls for access.

Frame And Chassis:

Inspection and repair of the main frame and chassis structure.

Attachment Systems:

Information on the hydraulic and mechanical systems for operating attachments like side shifters.

Procedures Included

Maintenance:

Scheduled maintenance, lubrication, fluid changes, filter replacements.

Repair:

Component removal, disassembly, inspection, repair, reassembly, and installation procedures.

Troubleshooting:

Diagnostic charts, fault finding procedures, common issues and their solutions.

Diagnostics:

Testing procedures for all major systems, including electrical and hydraulic diagnostics.

Installation:

Procedures for installing common attachments or replacement parts.

Calibration:

Procedures for calibrating sensors or control systems if applicable.

Engine Overhaul:

Detailed steps for complete engine disassembly, inspection, and rebuild.

Transmission Overhaul:

Detailed steps for transmission disassembly, inspection, and rebuild.

Hydraulic Component Repair:

Repair procedures for hydraulic pumps, motors, cylinders, and valves.

Technical Depth

Depth:

In-depth technical information suitable for professional technicians, covering everything from basic adjustments to major overhauls.

Torque Specifications:

Detailed torque values for critical fasteners across all systems.

Electrical Schematics:

Complete and detailed electrical wiring diagrams for troubleshooting and repair.

Hydraulic Schematics:

Detailed hydraulic circuit diagrams illustrating flow and component relationships.

Special Tools:

Identification and usage of specialized tools required for specific repair tasks.

Tolerances And Clearances:

Precise specifications for critical component clearances and wear limits.

Part Identification:

Illustrations and part numbers for component identification and ordering.

📊 Manual Specifications

File Format

File Type:

Portable Document Format (PDF)

Print Quality

Quality:

Professional, high-resolution scans for clear text and diagrams.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Model:

Likely Mitsubishi S4S-DT or similar industrial diesel engine.

Performance

Displacement:

Typically around 3.3 Liters for S4S-DT series.

Power Output:

Approximately 50-60 HP (net), but specific to exact engine variant.

Fuel System

Injection Type:

Direct injection, likely with mechanical or electronic governor.

Cooling System

Type:

Water-cooled

Emissions Control

Features:

May feature EPA/EU emission compliance depending on the model year and market.

🔧 Transmission

Standard

Type:

Automatic (Torque Converter) Transmission

Optional

Optional Types:

Less common for this class, but manual transmission variants could exist.

Features

Control System:

Hydraulic control for smooth gear changes and operational efficiency.

Fluid Specifications

Fluid Type:

Specific Automatic Transmission Fluid (ATF), consult manual for exact specification (e.g., DEXRON II/III compatible).

📐 Dimensions

Exterior

Lift Capacity:

3500 kg (7700 lbs) at a standard 500mm load center.

Mast Height Lowered:

Varies by mast configuration (e.g., 2-stage, 3-stage), typically 2-2.5 meters.

Mast Height Raised:

Varies significantly based on mast type and extension, up to 6-7 meters.

Weights

Operating Weight:

Approx. 4500-5000 kg, including battery and standard fluids.

🛡️ Safety Features

Ratings

Standards Compliance:

Designed to meet relevant ANSI/UL standards for forklift safety.

Active Features

Braking System:

Hydraulic power-assisted brakes (drum or disc, depending on configuration).

Steering System:

Power steering, typically hydrostatic for precise control.

Passive Features

Operator Protection:

Operator overhead guard (OHG), seat belt, and ergonomic controls.

💡 Technology Features

Infotainment

Features:

Basic operator instrumentation (fuel gauge, engine temp, hour meter), no advanced infotainment systems typically found in this class of equipment.

Driver Assistance

Features:

Focus on core operational technology such as power steering, power brakes, and smooth hydraulic control. No electronic driver-assistance systems.

Connectivity

Features:

N/A for this class of industrial forklift.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Typically every 250-500 operating hours, depending on operating conditions.

Transmission Fluid Change:

Typically every 1000-2000 operating hours.

Hydraulic Fluid Change:

Typically every 1000-2000 operating hours.

Fluid Specifications

Engine Oil:

API CD or CE class diesel engine oil, SAE 15W-40 recommended for most ambient temperatures.

Hydraulic Oil:

ISO VG 32 or ISO VG 46 hydraulic oil, consult manual for precise viscosity and additive package.

Coolant:

Ethylene glycol-based antifreeze/coolant with a 50/50 mix of water.

Known Issues

Common Problems:

Potential wear in mast channels, hydraulic cylinder seal leaks, transmission shifting issues, and electrical connection corrosion are common in older units.

Preventative Maintenance

Tasks:

Regular inspection of tires, forks, mast chains, hydraulic hoses, and all safety devices.

📚 Vehicle History

Brand Heritage

Heritage:

Mitsubishi Heavy Industries (MHI) has a long-standing reputation for manufacturing reliable and durable industrial equipment, including forklifts.

Model Evolution

Evolution:

The FD series represents a lineage of Mitsubishi internal combustion forklifts that have evolved through various iterations incorporating technological advancements in engines, hydraulics, and operator ergonomics.

Production

Production Period:

Specific production years for the FD35A variant would require consulting historical Mitsubishi production data, but it likely falls within the 1990s to early 2000s.