Category:
Industrial Forklift Truck
Application:
Material handling in warehouses, manufacturing, and logistics
Competitors:
Toyota, Hyster, Yale, Caterpillar, Komatsu forklifts
Durability:
Known for robust construction and reliability in demanding environments
Operator Comfort:
Designed for efficient and comfortable operation
Engine System:
Detailed diagnostics, overhaul, and component repair (e.g., fuel injection, cooling, lubrication)
Transmission System:
Automatic/Powershift transmission diagnostics, repair, and fluid service
Hydraulic System:
Lift, tilt, and steering hydraulics; pump, valve, and cylinder repair
Electrical System:
Wiring diagrams, component testing, troubleshooting of lighting, starting, and charging circuits
Chassis And Steering:
Steering gear, linkage, and axle repair
Braking System:
Drum/disc brake system inspection, repair, and adjustment
Operator Compartment:
Seat, controls, and instrumentation troubleshooting
Maintenance Schedule:
Recommended service intervals for lubrication, filter changes, and inspections
Troubleshooting Guides:
Systematic diagnostic procedures for common faults and symptoms
Repair Instructions:
Step-by-step disassembly, assembly, and adjustment procedures for all major components
Diagnostic Specifications:
Test procedures, specifications, and tolerances for various systems
Torque Specifications:
Essential torque values for critical fasteners
Depth:
Comprehensive; covers diagnostics, repair, and overhaul procedures
Detail Level:
Detailed, with diagrams and illustrations
Engine Manufacturer:
Mitsubishi
Engine Model Designation:
Likely a diesel engine, specific model not provided in product info. Common Mitsubishi forklift engines include S4S, S6S series.
Fuel Type:
Diesel (typical for this class of forklift)
Displacement Range:
Typically 3.3L to 4.8L for diesel engines in this capacity class.
Horsepower Range:
Approx. 50-70 HP (varies by specific engine variant)
Torque Range:
Approx. 120-160 lb-ft (varies by specific engine variant)
Injection Type:
Direct Injection (common for diesel)
Emission Control:
May include catalytic converters or DPF depending on emissions standards for the model year.
Type:
Powershift (Automatic Transmission)
Gear Configuration:
Typically 3-speed forward, 3-speed reverse
Options:
N/A (Powershift is standard for this model type)
Control System:
Hydraulic control with electronic or manual shifting
Fluid Type:
Typically requires Allison THF (Transmission Hydraulic Fluid) or equivalent specification (e.g., DEXRON III/MERCON)
Lift Capacity:
Approximately 4,500 - 5,000 lbs (2000 - 2300 kg) at a 24-inch load center
Mast Type:
Various mast configurations available (e.g., 2-stage, 3-stage duplex/triplex) affecting overall height and lowered mast height.
Overall Height Lowered:
Varies by mast type, typically 80-90 inches
Overall Height Raised:
Varies significantly by mast type, typically 170-200+ inches
Operating Weight:
Approx. 8,000 - 10,000 lbs (3600 - 4500 kg)
Industrial Standards:
Designed to meet relevant ANSI/ITSDF safety standards for industrial forklifts
Braking System:
Hydraulic drum brakes or optional disc brakes, parking brake
Operator Protection:
Operator overhead guard (FOGS), seatbelt
Stability:
Counterbalanced design for stability
Engine Oil Change:
Typically every 250-500 operating hours, depending on operating conditions.
Hydraulic Fluid Change:
Typically every 1000-1500 operating hours
Air Filter Replacement:
As needed, or every 250-500 operating hours
Engine Oil:
API CD/CE/CF or higher; SAE 10W-30 or 15W-40 (check manual for specific viscosity based on ambient temperature)
Hydraulic Fluid:
ISO VG 32 or 46; or specified transmission fluid like DEXRON III/MERCON (refer to manual for precise specification)
Transmission Fluid:
Specified Powershift Transmission Fluid (e.g., CAT TO-4, Allison TES 295 or equivalent)
Common Wear Items:
Hydraulic pump wear, transmission solenoid issues, mast channel wear, brake component wear
Electrical Faults:
Corroded electrical connections, faulty sensors, wiring harness damage
Manufacturer:
Mitsubishi Heavy Industries, Ltd. (MHI), later evolved into Nichiyu Forklift Co., Ltd. and then Unicarriers Corporation, and currently part of Mitsubishi Logisnext.
Series:
The FD series represents Mitsubishi's line of internal combustion cushion tire and pneumatic tire forklifts.
Production Years:
Specific production years for the FD45 are not provided in the product information, but this model likely spans several years of production from the late 1990s to early 2000s.
