Make:
Mitsubishi Forklift Trucks
Model Lineup:
FD80, FD90, FD100, FD115, FD135, FD150A
Engine Variant:
6D16 Diesel Engine
Chassis Codes:
FD80: F32B-00011-up, FD90: F32B-50001-up, FD100: F15C-50001-up, FD115: F15C-50001-up, FD135: F15C-50001-up, FD150A: F24A-50011-up
Market Position:
Essential technical documentation for owners and maintenance personnel of Mitsubishi Forklift Trucks models FD80 through FD150A equipped with the 6D16 diesel engine, positioning it as a critical tool for maximizing uptime and ensuring efficient operation.
Target Audience:
Forklift maintenance technicians, service departments, fleet managers, and experienced owner-operators who perform their own maintenance and repairs.
Competitive Analysis:
This manual provides in-depth, manufacturer-specific information that is crucial for accurate diagnosis and repair, differentiating it from generic repair guides. Its focus on the 6D16 engine and the specific forklift chassis models ensures unparalleled relevance and accuracy for the target audience.
Key Features:
Instant digital download, comprehensive coverage of critical systems, high-quality diagrams, user-friendly format, and direct applicability to specified forklift models and engine variant.
Usability:
Designed for practical application, enabling users to perform a wide range of service tasks efficiently, saving on costly external repairs and downtime.
Coverage Areas:
General, Engine, Lubrication, Fuel and Engine Control, Cooling, Intake and Exhaust, Electrical System, Special Equipment
Manual Completeness:
Comprehensive workshop manual designed for diagnosing, repairing, and maintaining the specified forklift models and engine.
Page Count:
Not specified in product information, but assumed to be comprehensive for a workshop service manual.
Manual Type:
Workshop Service Repair Manual
Format:
PDF (Downloadable)
Systems Covered:
Engine mechanical, lubrication system, fuel system, engine control system, cooling system, intake system, exhaust system, electrical system (including starting, charging, ignition/control), and special equipment unique to these forklift models.
Electrical System:
Includes battery, charging system (alternator), starting system (starter motor), lighting, instrumentation, and any control modules or wiring harnesses specific to the forklift's operation and safety features.
Special Equipment:
This likely covers hydraulic lift mechanisms, mast components, fork attachments, load backrests, and any integrated control systems for these functions. Procedures for maintenance, repair, and adjustment of these systems are expected.
Procedures Included:
Diagnostic procedures, troubleshooting guides, repair and overhaul procedures for all covered systems, adjustment specifications, component replacement, and routine maintenance operations.
Diagnostic Procedures:
Systematic troubleshooting charts, diagnostic flowcharts for common faults, and specific diagnostic trouble codes (DTCs) if the engine or forklift systems are electronically controlled.
Troubleshooting Guides:
Detailed step-by-step troubleshooting procedures for electrical, hydraulic, and engine-related issues to quickly identify and resolve faults.
Technical Depth:
Comprehensive, suitable for professional technicians and advanced DIY users. Includes detailed diagrams, torque specifications, clearances, and step-by-step instructions for complex repairs.
Rebuild Procedures:
Detailed instructions for complete engine disassembly, inspection, repair, and reassembly, including specifications for critical components like pistons, rings, bearings, crankshaft, camshaft, cylinder heads, and valve train.
Torque Specifications:
Precise torque values for critical fasteners, including engine components, transmission fasteners, suspension, and steering linkage. Essential for safe and effective repairs.
Compatibility:
Compatible with all versions of Windows & Mac operating systems.
Requirements:
Requires Adobe PDF Reader for viewing and printing.
Print Quality:
High quality diagrams and instructions, printable to A4 or US Letter.
Searchability:
Assumed to be text-searchable PDF, allowing for quick location of specific information. This is a standard feature for high-quality service manuals.
Binding Type:
N/A (Digital Download)
Paper Type:
N/A (Digital Download)
Engine Model:
6D16 Diesel Engine
Engine Type:
Direct injection, turbocharged diesel engine (typically inline 4 or 6 cylinder depending on specific 6D16 variant, but information not detailed in product description).
Bore X Stroke:
Specific dimensions for the 6D16 engine are not provided in the product description, but would be detailed in the manual.
Displacement:
Specific displacement for the 6D16 engine is not provided in the product description, but typically ranges from 5.0L to 6.5L for engines of this family.
Horsepower And Torque:
Horsepower and torque figures vary by specific application and engine tuning. The manual will provide these specifications for the 6D16 as installed in these forklifts.
Fuel System Type:
High-pressure common rail or rotary injection pump system (typical for this engine family, though specific type not detailed in product description). Includes fuel injectors, fuel pump, fuel filter, and control system.
Cooling System Type:
Water-cooled, pressurized system with thermostat, water pump, radiator, and cooling fan.
Lubrication System Type:
Forced lubrication system with oil pump, oil filter, oil pan, and oil cooler (if applicable).
Intake System:
Includes air filter, intake manifold, and turbocharger (if applicable). Manual covers inspection and replacement.
Exhaust System:
Includes exhaust manifold, exhaust pipes, muffler, and tailpipe. Manual covers inspection, leak checks, and component replacement.
Transmission Type:
Automatic transmission (typically torque converter type for forklifts of this era and capacity). Specific model numbers or gear ratios are not provided in the product description.
Optional Transmission:
Information not provided in product description.
Transmission Features:
Designed for heavy-duty industrial applications, likely featuring power shift capabilities for smooth gear changes under load. The manual will detail service and repair procedures for this transmission type.
Active Safety Features:
Includes braking system (likely hydraulic with power assist), steering system (likely hydrostatic power steering), and operator presence system (OPS) if equipped on these models. The manual details maintenance and troubleshooting for these.
Passive Safety Features:
Operator overhead guard (OHG), seatbelt, and robust chassis construction. The manual will cover inspection and maintenance related to structural integrity.
Infotainment System:
N/A for this class of industrial equipment. Operator controls are functional and robust, not entertainment-focused.
Operator Assistance Features:
While not 'driver assistance' in the automotive sense, the manual covers operational controls, dashboard indicators, and any diagnostic systems designed to inform the operator of machine status and potential issues.
Connectivity Features:
N/A for this type of equipment. Focus is on mechanical and electrical system integrity for operation.
Preventive Maintenance Schedule:
The manual will provide detailed preventive maintenance schedules including daily checks, weekly checks, monthly checks, and specific mileage/hour-based service intervals for engine oil changes, filter replacements, fluid checks, and component inspections.
Engine Oil Change Interval:
Typically 250-500 hours or annually, depending on operating conditions. Precise interval specified in manual.
Transmission Fluid Change Interval:
Typically 1000-2000 hours or annually. Precise interval and fluid type specified in manual.
Engine Oil Specification:
The manual will specify the required API classification (e.g., API CF or higher for diesel) and viscosity grade (e.g., SAE 15W-40) for the 6D16 engine. It will also list specifications for hydraulic fluid, transmission fluid, coolant, and brake fluid.
Coolant Specification:
Typically a 50/50 mix of heavy-duty antifreeze (ethylene glycol based) and distilled water. Specific type and capacity will be detailed.
Hydraulic Fluid Specification:
ISO VG 32 or 46 hydraulic fluid is common, though the manual will specify the exact type and capacity required for the lift system.
Common Issues:
While specific common issues are not listed, this manual would typically cover troubleshooting for common diesel engine problems such as starting difficulties, power loss, smoking, fuel system leaks, cooling system inefficiencies, and electrical system faults specific to this forklift series.
Filter Part Numbers:
The manual will likely include cross-referenced part numbers or proprietary Mitsubishi part numbers for oil filters, fuel filters, air filters, and hydraulic filters, crucial for correct part sourcing.
Brand Heritage:
Mitsubishi Forklift Trucks is a globally recognized manufacturer known for producing reliable and robust material handling equipment. Their forklifts are engineered for demanding industrial environments.
Model Evolution:
The FD series represents Mitsubishi's line of internal combustion engine (ICE) forklifts, designed for a wide range of lifting capacities and applications. The inclusion of the 6D16 engine suggests a mid-to-heavy duty focus within this series.
Production Period:
Specific production years for these models are not detailed in the product information, but the 6D16 engine was prevalent in industrial applications during the late 1990s and 2000s.
