Model:
FD80, FD90 Forklift Trucks
Model Series Codes:
F32-00011-UP, F32B-00011-09999, F32B-10001-49999, F32-50001-UP, F32B-50001-59999, F32B-60001-99999
Target Audience:
Professional forklift technicians, fleet maintenance managers, and experienced DIY mechanics.
Value Proposition:
Offers significant cost savings on repair and maintenance by enabling in-house servicing, emphasizing practicality and comprehensive coverage.
Primary Benefit:
Empowers users to service and repair their Mitsubishi forklifts, reducing reliance on external service providers.
Accessibility:
Instant digital download provides immediate access to vital repair information.
Main Coverage:
Workshop Service Repair for Mitsubishi FD80 and FD90 Forklift Trucks
Engine Coverage:
6D16 Diesel Engine
Chassis And Systems Coverage:
Chassis, Mast, Options, Cooling System, Electrical System, Wiring Schematic, Power Train, 2-Speed Powershift Transmission, 3-Speed Powershift Transmission, Front Axle and Reduction Differential, Rear Axle, Brake System, Steering System, Hydraulic System, Mast and Forks, Fork Positioner
Estimated Page Count:
Unavailable (Digital Download, typically comprehensive)
Type:
Workshop Service Repair Manual
Delivery Method:
Instant Download
Powertrain And Drivetrain:
Detailed coverage of 2-speed and 3-speed powershift transmissions, front axle with reduction differential, and rear axle assembly.
Hydraulic And Lifting Systems:
Comprehensive information on the hydraulic system, mast and forks operation, and fork positioner functionality.
Braking And Steering:
In-depth coverage of the brake system and the complete steering system components and operation.
Electrical And Cooling Systems:
Detailed electrical system diagrams, wiring schematics, and cooling system maintenance and repair procedures.
Maintenance And Routine Service:
Instructions for routine checks, fluid level maintenance, lubrication schedules, and filter replacements.
Diagnostic And Troubleshooting:
Guidance for identifying and resolving common operational issues and faults across all covered systems.
Component Rebuild And Overhaul:
Detailed step-by-step procedures for the disassembly, inspection, repair, and reassembly of major components.
Depth Of Information:
Advanced diagnostic, repair, and overhaul procedures suitable for professional technicians and experienced DIY mechanics.
Diagnostic Focus:
Includes specific diagnostic trees and troubleshooting flowcharts for engine and hydraulic systems.
Searchability:
Likely text-searchable PDF for efficient information retrieval.
Printability:
All pages are printable.
Diagram Quality:
High quality diagrams and instructions.
Binding:
N/A (Digital Download)
Paper Type:
N/A (Digital Download)
Device Compatibility:
Compatible with all versions of Windows & Mac, APP ISO, iPhone, iPod, Android, etc.
Software Requirements:
Adobe PDF Reader
Engine Model:
6D16 Diesel Engine
Displacement:
Typically 6.5L (specific to 6D16 engine variant used in these models, requires confirmation within the manual)
Horsepower Torque:
Specific figures are not provided in the product description but are comprehensively covered within the manual.
Engine Control:
Details on fuel system components and engine control mechanisms are included.
Lubrication System:
Covers lubrication system components, procedures, and fluid recommendations.
Engine Maintenance:
Includes specific procedures for engine maintenance, cooling, intake, exhaust, and electrical systems.
Safety Standards:
The manual covers safety procedures related to operating and maintaining the forklift, adhering to general industrial safety standards. Specific OSHA or ANSI ratings are not detailed in the product description.
Braking System Safety:
Detailed information on brake system maintenance and repair ensures operational safety.
Mast And Fork Safety:
Coverage of mast and fork systems includes safety checks and maintenance for load handling.
Operator Interface:
Focuses on functional controls and indicators relevant to forklift operation rather than infotainment systems.
Forklift Controls:
Detailed explanation of operational controls for mast, lift, tilt, and steering.
Diagnostics Ports:
The manual would likely detail the location and use of any diagnostic ports for engine or transmission computer systems, if applicable.
Routine Maintenance:
The manual contains detailed recommended service intervals for all major components and systems, including engine oil changes, filter replacements, hydraulic fluid checks, and transmission servicing.
Engine Oil:
Specific engine oil type, viscosity grade (e.g., SAE 15W-40 API CK-4 or equivalent), and capacity are detailed within the manual.
Hydraulic Fluid:
Recommendations for hydraulic fluid type (e.g., ISO VG 46 or similar), capacity, and change intervals are provided.
Transmission Fluid:
Specifications for transmission fluid type and capacity for both 2-speed and 3-speed powershift transmissions are covered.
Coolant Specification:
The correct type and mixture of coolant for the 6D16 engine's cooling system is specified.
Common Wear Items:
The manual likely addresses common wear items such as brake pads, hydraulic filters, and engine filters, providing guidance on their replacement.
Engine Troubleshooting:
Includes diagnostic procedures for common engine performance issues like starting problems, power loss, or excessive smoke.
Hydraulic Troubleshooting:
Guides for diagnosing and rectifying issues such as slow hydraulic response, leaks, or pump noise.
