Mitsubishi 6M60-TL Diesel Engine FD80N-FD160N Forklift Workshop Service Repair Manual

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Taper: Forklift

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UGS: 139612

Mots clés: FD Series FD100N FD115N FD135N FD150N FD160N FD80N FD90N Forklift Forklifts Material Handling Mitsubishi

Variantes de produits

Description

This workshop service repair manual covers the Mitsubishi FD80N-FD160N series of forklift trucks, equipped with the 6M60-TL Diesel engine. These heavy-duty industrial forklifts are known for their durability and performance, designed for demanding operational environments. The FD80N to FD160N range signifies lift capacities from 8 to 16 tons, powered by a robust 7.5-liter, inline 6-cylinder diesel engine. The engineering quality and reliability inherent in the Mitsubishi brand are supported by comprehensive technical data within this manual, ensuring these machines can perform their intended tasks efficiently and safely. This manual provides extensive information essential for the maintenance, repair, and servicing of the specified forklift models and their 6M60-TL engines. It details engine mechanical components, lubrication, fuel, cooling, intake, exhaust, and electrical systems, including specific coverage of electronically controlled fuel systems. The manual includes step-by-step repair procedures, disassembly and reassembly instructions, diagnostic troubleshooting guides, torque specifications, and adjustment procedures. Its purpose is to empower owners, maintenance technicians, and repair shops with the knowledge needed to keep these forklifts operating optimally, offering cost savings through informed upkeep and repair.

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

FD80N-FD160N Forklift Trucks

Engine Code:

6M60-TL Diesel

👋 Introduction

Market Position

Target Audience:

Forklift owners, maintenance technicians, repair shops, and DIY enthusiasts

Competitive Analysis

Value Proposition:

Provides cost savings on repair and maintenance by empowering users with detailed technical information

Key Features

Content Quality:

High-quality diagrams and instructions

Accessibility:

Instant download, accessible on multiple devices

Completeness:

Considered the 'Most Practical Service Repair Manual ever compiled'

📋 Manual Details

Coverage Areas

Primary Coverage:

Mitsubishi Forklift FD80N-FD160N series

Engine Coverage:

6M60-TL Diesel Engine

Page Count

Estimated Page Count:

Comprehensive (exact count not specified, but implied to be extensive based on coverage areas)

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine General:

General overview and identification of the 6M60-TL engine

Engine Mechanical:

Detailed sections on engine components, disassembly, inspection, and reassembly

Lubrication System:

Lubrication system components, oil types, capacities, and service procedures

Fuel System:

Fuel system components, troubleshooting, and repair procedures

Electronically Controlled Fuel System:

Specific details on the electronically controlled fuel system, including sensors, actuators, and control modules

Cooling System:

Cooling system components, coolant specifications, and service procedures

Intake Exhaust System:

Intake and exhaust system components, turbocharger (if applicable), and emissions control integration

Emission Control System:

Detailed information on emission control systems and related components

Electrical System:

Engine electrical system, including wiring diagrams, sensors, and control units

Special Equipment:

Coverage of any specific or optional equipment integrated with the engine

Procedures Included

Maintenance:

Scheduled maintenance tasks, fluid changes, filter replacements

Troubleshooting:

Diagnostic procedures for common and complex issues

Repair:

Step-by-step instructions for component repair and replacement

Disassembly Reassembly:

Detailed procedures for dismantling and reassembling engine and related systems

Torque Specifications:

Crucial torque values for fasteners to ensure proper assembly

Adjustments:

Procedures for adjusting engine parameters and components

Technical Depth

Depth:

Comprehensive service and repair information suitable for professional technicians and experienced DIY users

📊 Manual Specifications

File Format

Format:

Compatibility:

All Versions of Windows & Mac, APP ISO, iPhone, iPod, Android, etc.

Readability Requirement:

Adobe PDF Reader

Print Quality

Printability:

All pages are printable

Binding Type

Binding:

Digital Download (no physical binding)

Paper Type

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Model:

6M60-TL

Engine Type:

Diesel

Performance

Horsepower Range:

Variable depending on specific forklift model within the FD80N-FD160N series (Specific figures not provided in product info, but typically ranges from ~80 HP to ~160 HP for this series)

Torque Output:

Variable depending on specific forklift model (Specific figures not provided in product info)

Fuel System

Fuel Injection:

Electronically Controlled Unit Injection (EUI) or Common Rail (CR) likely, based on 'Electronically Controller Fuel System' mention.

Engine Design

Configuration:

Inline 6-cylinder (typical for 6M60 series)

Displacement:

7.5 Liters (common for 6M60 series)

🔧 Transmission

Standard

Type:

Likely powershift or hydrostatic transmission (typical for forklifts of this capacity range)

Optional

Type:

Not specified in product information

Features

Control:

Details on operation and maintenance would be within the manual, not specified here

📐 Dimensions

Exterior

Forklift Model Range:

FD80N (8-ton capacity) to FD160N (16-ton capacity)

Weights

Operating Weight:

Varies significantly by model within the FD80N-FD160N range (Manual would contain specific weights)

Lift Capacity:

8,000 kg to 16,000 kg (8 to 16 tons) depending on the specific model (FD80N to FD160N)

🛡️ Safety Features

Ratings

Forklift Safety Standards:

Manual would detail safety features and compliance with relevant industrial safety standards (e.g., OSHA, EN norms). Specific ratings not in product info.

Active Features

Engine Safety:

Details on engine protection systems and diagnostic alerts would be covered.

💡 Technology Features

Infotainment

Features:

Not applicable for a forklift workshop manual.

Driver Assistance

Features:

Not applicable for a forklift workshop manual.

Engine Management

Control System:

ECU (Engine Control Unit) managing fuel injection, timing, and other engine parameters based on sensor inputs.

Engine Diagnostics

Diagnostic Tools:

Manual would detail diagnostic trouble codes (DTCs) and procedures for using on-board diagnostics or external scanners.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Refer to manual for specific intervals based on operating hours and conditions (typically 250-500 hours for heavy-duty applications)

Air Filter Replacement:

Refer to manual for specific intervals based on operating hours and conditions

Fuel Filter Replacement:

Refer to manual for specific intervals based on operating hours and conditions

Fluid Specifications

Engine Oil Type:

API CI-4 or higher, SAE 15W-40 or SAE 10W-30 (verify with manual for exact OEM recommendation)

Coolant Type:

Ethylene glycol-based antifreeze/coolant, typically a heavy-duty formulation with corrosion inhibitors. (Verify with manual for exact specification)

Hydraulic Fluid:

Refer to manual for specific hydraulic fluid type and viscosity grade (e.g., ISO VG 32, 46, or 68)

Known Issues

Common Engine Problems:

Based on general knowledge of this era of diesel engines, potential issues could include injector wear, turbocharger problems, EGR system issues, and glow plug failures. The manual will detail specific troubleshooting for these.

Common Forklift Issues:

Related to cooling system efficiency, hydraulic system leaks, and transmission engagement issues can arise. The manual covers these systems comprehensively.

📚 Vehicle History

Brand Heritage

Manufacturer:

Mitsubishi Heavy Industries, Ltd. (or its subsidiary/division responsible for forklifts)

Model Evolution

Series:

FD80N-FD160N series represents heavy-duty industrial forklifts known for durability and performance.

Production

Production Period:

Specific production years for this manual's coverage are not explicitly stated, but the 6M60 engine and FD-N series were prominent in the 2000s and early 2010s.

🏆 Awards & Recognition

Recognitions

Industry Accolades:

Not specified in product information, but Mitsubishi forklifts are generally recognized for reliability and durability.