Forklift Class:
Counterbalance Forklift, Internal Combustion Engine (ICE) powered
Application Scope:
Material handling in warehouses, distribution centers, manufacturing facilities, loading docks
Competitors:
Toyota, Hyster, Yale, Caterpillar, Crown (in the ICE forklift segment)
Vehicle Strengths:
Known for durability, reliable ICE power, and efficient operation in its class
Primary Coverage:
Repair and Servicing of Mitsubishi FG18 Forklift Trucks
Geographic Applicability:
Global (based on common forklift configurations)
Estimated Page Count:
Detailed (specific count not provided, but comprehensive)
Manual Classification:
Service Manual / Repair Manual
Language Of Manual:
English
Powertrain:
Engine, Transmission (Hydrostatic/Torque Converter), Drive Axle
Hydraulic System:
Lift/Tilt Mechanisms, Steering, Auxiliary Functions
Electrical System:
Starting and Charging, Lighting, Instrumentation, Controls, Sensors
Chassis And Suspension:
Steering System, Braking System, Mast Assembly, Counterweight
Operator Station:
Controls, Seat, Safety Features
Maintenance Tasks:
Lubrication, Filter Changes, Fluid Replenishment, Inspections
Troubleshooting Diagnostics:
Fault Identification, Symptom Analysis, Diagnostic Flowcharts
Repair And Rebuild:
Component Disassembly, Assembly, Overhaul Procedures
Adjustments And Settings:
Brake Adjustment, Hydraulic Pressure Settings, Engine Governor Settings
Diagnostic Level:
Advanced diagnostics including electrical schematics and component testing
Repair Detail:
Detailed step-by-step instructions for major component overhauls and replacements
Specifications And Tolerances:
Includes critical torque values, clearances, and performance specifications
Engine Type:
Internal Combustion Engine (ICE)
Fuel Type:
Propane (LPG) / Gasoline Dual Fuel (Common for FG series)
Engine Displacement:
Likely in the 2.0L - 3.0L range, depending on specific engine option (e.g., Nissan K21/K25 variants often used)
Horsepower Range:
Typically 40-60 HP for this class
Torque Range:
Sufficient for lifting and maneuvering loads up to rated capacity
Fuel Delivery:
Fuel Injection (EFI) or Carbureted (depending on year and specific engine)
Cooling System:
Water-Cooled
Transmission Type:
Automatic Transmission (Torque Converter with Planetary Gears) or Hydrostatic Drive (less common for this model but possible)
Optional Transmission:
N/A (typically a single, robust automatic transmission is standard)
Transmission Control:
Hydraulic actuation, operator-controlled directional and speed selection
Lifting Capacity:
Approximately 1800 kg or 4000 lbs (as indicated by model number FG18)
Mast Type:
Duplex or Triplex masts available, with various lift heights
Operating Weight:
Varies based on configuration, typically 3000-3500 kg
Counterweight:
Integrated, designed for stability with full load
Safety Standards:
Conforms to ANSI/ITSDF B56.1 standards (or equivalent international standards)
Braking System:
Hydraulic drum brakes or wet disc brakes (depending on configuration)
Parking Brake:
Mechanical Hand Lever or Foot Operated
Operator Protection:
Overhead guard (OHG) standard, optional operator restraint system (seatbelt)
Visibility:
Good forward visibility through mast, wide-view mirrors
Operator Interface:
Basic instrument cluster (engine temp, oil pressure, fuel level, hour meter), indicator lights for system status
Forklift Assist:
Features like electronic inching, operator presence sensing (OPS) systems
Telematics Readiness:
May be equipped with or pre-wired for telematics systems for fleet management (depending on configuration)
Daily Checks:
Fluid levels (engine oil, hydraulic oil, coolant), tire condition, brake function, horn, lights
Scheduled Maintenance:
Typical intervals: 250 hours (minor service), 500-1000 hours (major service), depending on operating conditions. Specific intervals detailed in manual.
Engine Oil Type:
API SN/CK-4 or equivalent, SAE 10W-30 or 15W-40 recommended (refer to manual for specific engine)
Hydraulic Fluid Type:
ISO VG 32 or 46 hydraulic fluid (refer to manual for exact specification and capacity)
Transmission Fluid Type:
Refer to manual for specific ATF type or hydrostatic fluid if applicable
Coolant Type:
Ethylene Glycol based coolant, typically a 50/50 mix with deionized water
Common Wear Items:
Tires, fork tines, hydraulic hoses, mast rollers, brake components, engine filters
Potential Failures:
Hydraulic leaks, transmission issues, engine overheating if not maintained, electrical component failure
Mitsubishi Forklift History:
Mitsubishi Logisnext (formerly Mitsubishi Caterpillar Forklift America Inc.) is a leading manufacturer with a long history of producing reliable industrial equipment.
Fg Series Context:
The FG series represents a core line of internal combustion engine forklifts, continually updated for performance, efficiency, and safety.
Manufacturing Location:
Likely manufactured in Japan or North America by Mitsubishi Logisnext facilities.
