Intended User:
Professional forklift technicians, mechanics, and maintenance personnel.
Manual Value Proposition:
Provides essential, in-depth technical information for accurate diagnosis, repair, and maintenance, reducing downtime and operational costs.
Accessibility:
Instant PDF download allows immediate access to critical service data.
Comprehensiveness:
Covers all major mechanical, hydraulic, and electrical systems for thorough servicing.
Coverage Scope:
Comprehensive repair and service information for Mitsubishi FG30 Forklift Trucks.
Estimated Page Count:
Detailed page count not provided, but typical for a comprehensive workshop manual exceeds 500 pages.
Manual Type:
Workshop Service Manual / Repair Manual
Language:
Likely English, based on common industry practices for downloadable manuals.
Powertrain:
Engine overhaul, fuel system, cooling system, exhaust system, lubrication system, ignition system (if applicable).
Transmission:
Automatic transmission (likely torque converter) service, maintenance, and repair procedures.
Hydraulics:
Hydraulic pump, control valves, cylinders, hoses, and fluid system maintenance and repair.
Chassis And Steering:
Steering mechanism, axle assembly, frame, and related components.
Brakes:
Brake system service, including master cylinder, wheel cylinders, brake shoes/pads, and parking brake.
Electrical System:
Wiring diagrams, starter motor, alternator, battery, lighting, and instrument panel diagnostics.
Mast And Forks:
Mast assembly, lift chains, tilt cylinders, forks, and side shifter service.
Preventative Maintenance:
Scheduled maintenance checks, lubrication points, filter replacement intervals, and fluid level checks.
Troubleshooting:
Diagnostic procedures for common faults and performance issues across all major systems.
Repair And Overhaul:
Detailed step-by-step instructions for component removal, disassembly, repair, assembly, and installation.
Specifications And Tolerances:
Crucial torque values, clearances, fluid specifications, and operational parameters.
Depth Of Information:
Detailed diagnostic charts, component diagrams, exploded views, and in-depth repair procedures suitable for qualified technicians.
Engine Type:
Internal Combustion (likely LPG or Gasoline)
Engine Manufacturer And Model:
Specific engine model (e.g., Nissan, Mazda, Mitsubishi industrial engine) and displacement would be detailed in the manual.
Horsepower Range:
Typically in the 50-70 HP range for a 3000kg (approx. FG30) class forklift, but specific figures require manual reference.
Torque Output:
Specific torque figures not available without manual, but crucial for load-bearing performance.
Fuel Type:
Liquid Propane Gas (LPG) and/or gasoline.
Fuel Delivery:
Carburetor or Fuel Injection System (specific to engine variant).
Transmission Type:
Automatic transmission, likely a hydrostatic or torque converter type for smooth operation and load handling.
Optional Transmissions:
Unlikely for this class of forklift, but manual would confirm.
Transmission Fluid Type:
Specific ATF (Automatic Transmission Fluid) type and specification will be detailed in the manual.
Lift Capacity:
Approximately 3000 kg (6000 lbs) based on model number 'FG30'.
Mast Height Lowered:
Variable, depends on mast configuration; manual will detail various options.
Mast Height Raised:
Variable, depends on mast configuration and attachment; manual will detail various options.
Operating Weight:
Specific weight would be listed in the manual, typically around 4000-5000 kg.
Safety Standards:
Compliance with relevant ANSI/OSHA or ISO industrial truck safety standards.
Operator Presence System:
Likely includes operator presence sensing for safe operation.
Overhead Guard:
Standard feature for operator protection from falling loads.
Seatbelt:
Standard safety restraint for the operator.
Instrument Panel:
Basic instrumentation including fuel gauge, hour meter, engine temperature gauge, and warning lights.
Operational Controls:
Levers for lift, tilt, side shift, and steering wheel control; manual details operation and adjustment.
Diagnostics:
Onboard diagnostics may be limited to indicator lights; service manual provides detailed electrical troubleshooting.
Daily Checks:
Fluid levels (engine oil, hydraulic oil, coolant), tire pressure, brake operation, visual inspection of forks and mast.
Hourly Checks:
Lubrication of mast channels, pivot points, and drive train components as per manual schedule.
Periodic Maintenance Schedule:
Detailed schedule for oil filter replacement (engine, hydraulic), air filter replacement, fuel filter replacement, spark plug replacement, transmission fluid change, and coolant change.
Engine Oil Type:
Specific API service classification and viscosity grade (e.g., SAE 10W-30, API CD/CF or equivalent) will be in the manual.
Hydraulic Fluid Type:
Specific hydraulic fluid specification (e.g., ISO VG 32 or 46, or specific manufacturer blend) will be detailed.
Coolant Type:
Ethylene glycol based antifreeze with appropriate corrosion inhibitors, typically a 50/50 mix with distilled water.
Transmission Fluid:
Specific Automatic Transmission Fluid (ATF) type, likely Dexron II/III or equivalent.
Common Wear Items:
Lift chain wear, mast roller wear, hydraulic cylinder seal leaks, brake shoe wear, and forklift tire wear are common.
Engine Performance Issues:
Potential issues include rough idling, loss of power, or hard starting due to fuel system or ignition system wear.
Hydraulic System Issues:
Slow lift/tilt, jerky movements, or leaks can indicate pump wear, valve issues, or seal failures.
Mitsubishi Heavy Industries Forklifts:
Mitsubishi has a long-standing reputation for producing robust and reliable material handling equipment.
Fg Series:
The FG series represents Mitsubishi's line of internal combustion engine forklifts, known for their durability and performance.
Production Period:
The FG30 model has likely been in production for many years, with various updates and revisions documented in service manuals.
