Industry Segment:
Industrial Forklift Trucks
Application:
Heavy-duty material handling in warehouses, manufacturing, and logistics.
Key Competitors:
Toyota, Hyster, Yale, Komatsu, Caterpillar (in the internal combustion forklift segment).
Vehicle Design Philosophy:
Robust construction, reliability, and operational efficiency for demanding environments.
Manual Value Proposition:
Enables in-house maintenance and repair, reducing downtime and service costs.
Engine Service And Repair:
Detailed procedures for engine disassembly, assembly, troubleshooting, and component testing.
Transmission Service And Repair:
Coverage of transmission systems including diagnostics, repairs, and fluid specifications.
Hydraulic System Service:
In-depth information on hydraulic pumps, cylinders, valves, hoses, and troubleshooting.
Electrical System Diagnostics:
Wiring diagrams, component testing, troubleshooting for electrical faults.
Brake System Maintenance:
Procedures for brake inspection, repair, adjustment, and component replacement.
Steering System Overhaul:
Detailed steps for steering mechanism repair and maintenance.
Lift And Tilt Mechanism:
Maintenance and repair for mast, fork carriage, and tilt cylinders.
Cooling System Service:
Radiator, fan, and coolant system maintenance procedures.
Fuel System Diagnostics:
Fuel tank, lines, filters, and component troubleshooting.
Chassis And Frame Repair:
Structural maintenance and repair guidelines.
Operator Compartment And Controls:
Repair and adjustment for operator controls and seating.
Routine Maintenance:
Scheduled checks, lubrication points, filter changes.
Troubleshooting Guides:
Step-by-step diagnostic procedures for common and uncommon issues.
Component Rebuilding:
Detailed instructions for rebuilding key components like engines, transmissions, and hydraulic pumps.
Torque Specifications:
Precise torque values for all critical fasteners.
Adjustment Procedures:
Procedures for adjusting brakes, clutch, parking brake, etc.
Diagnostic Flowcharts:
Visual guides for diagnosing system failures.
Special Tool Identification:
Information on required special tools for specific repair tasks.
Depth Of Information:
Extremely detailed, covering all aspects from basic maintenance to complete overhauls and component rebuilding.
File Format:
PDF (Portable Document Format)
Searchable Text:
Likely searchable (typical for professionally created PDFs).
Print Quality Recommendation:
High resolution for clear diagrams and text when printed.
Binding Type For Print:
Coil or comb binding recommended for lay-flat use in workshop environments.
Paper Type Recommendation:
Durable, heavy-weight paper for workshop durability.
Engine Type:
Internal Combustion (Likely LPG, Gasoline, or Diesel; specific details require manual consultation).
Engine Manufacturer And Model:
To be identified within the manual (e.g., Nissan, Mitsubishi industrial engines).
Gross Power Output:
Varies by specific engine and configuration, typically in the 40-70 HP range for this class.
Torque Output:
Specific values depend on the engine; critical for lifting performance.
Fuel Type:
Propane (LPG), Gasoline, or Diesel (depending on variant).
Fuel Delivery System:
Carbureted or Fuel Injected (depending on engine and era).
Transmission Type:
Automatic Transmission (Hydrostatic or Torque Converter Automatic are common in this class).
Optional Transmission:
Not typically offered as an option, primarily one robust automatic design.
Transmission Fluid Type:
Specific ATF (Automatic Transmission Fluid) type, detailed in manual.
Transmission Cooling:
Integrated or external transmission cooler likely present.
Lift Capacity:
Approximately 3500 kg (7700 lbs) at 500mm load center, as indicated by the '35' in the model name.
Mast Height Lowered:
Varies by mast type, typically around 2000-2500 mm.
Mast Height Raised:
Varies significantly based on mast configuration (e.g., 2-stage, 3-stage), often 4000-6000 mm or more.
Operating Weight:
Typically in the range of 4500-5500 kg, depending on configuration and attachments.
Load Center:
Standard 500mm (20 inches) load center for rating.
Safety Standards:
Compliant with relevant ANSI/ITSDF (formerly ANSI/UL) safety standards for industrial trucks.
Braking System:
Hydraulic drum or disc brakes, parking brake system.
Operator Protection:
Overhead guard (OHG) standard, potentially with full enclosure options.
Seatbelt:
Standard safety belt for operator.
Engine Oil Change:
Typically every 250-500 operating hours, depending on operating conditions. Manual will specify.
Transmission Fluid Change:
Generally every 1000-2000 operating hours. Manual will specify exact interval and procedure.
Hydraulic Filter Replacement:
Recommended every 500-1000 operating hours, or as needed based on system cleanliness.
Engine Oil Type And Viscosity:
Specific grade (e.g., SAE 10W-30, 15W-40) and API service classification will be in the manual.
Hydraulic Fluid Type:
Specific ISO VG grade and type (e.g., AW hydraulic oil) will be detailed.
Coolant Specification:
Ethylene glycol-based antifreeze with appropriate corrosion inhibitors; manual will specify mix ratio and type.
Common Wear Items:
Fork wear, hydraulic hose leaks, mast channel wear, brake component wear.
Engine Specific Concerns:
Depends on the specific engine variant used; typical issues for industrial engines can include valve adjustments, injector problems, or cooling system maintenance.
Mitsubishi Heavy Industries:
Mitsubishi is a diversified conglomerate with a long history in heavy machinery and manufacturing.
Fg Series Development:
The FG series represents Mitsubishi's established line of internal combustion engine counterbalance forklifts, known for durability.
Manufacturing Origin:
Likely manufactured in Japan or potentially other global Mitsubishi production facilities.
