Segment:
Heavy-duty internal combustion engine (ICE) forklift trucks
Competitors:
Toyota Material Handling, Komatsu, Caterpillar, Hyster, Yale
Durability:
Known for robust construction and reliability in demanding industrial environments
Operator Comfort:
Ergonomic design for operator efficiency and reduced fatigue
Performance:
Balanced power and lift capacity for various material handling tasks
Manual Goal:
To empower technicians and owners with the knowledge to perform high-quality repairs and maintenance.
Powertrain:
Engine systems, fuel systems, cooling systems, exhaust systems
Drivetrain:
Transmission (torque converter, powershift/hydrostatic options), drive axle, differentials
Hydraulics:
Hydraulic pump, control valves, cylinders, hoses, mast and attachment hydraulics
Chassis And Suspension:
Steering system (power steering components), braking system (hydraulic, parking brake), frame, counterweight
Electrical:
Starting and charging system, ignition system (if applicable), lighting, instrumentation, wiring diagrams, sensors
Operator Compartment:
Operator controls, seating, dashboard, safety features
Mast And Attachments:
Mast assembly, lift chains, forks, side shifters, other attachments
Maintenance:
Scheduled maintenance, fluid checks and changes, filter replacements, lubrication points
Troubleshooting:
Diagnostic procedures, symptom-based troubleshooting guides, error code interpretation
Repair:
Component removal and installation, adjustment procedures, system repairs
Overhaul:
Detailed overhaul procedures for major components (engine, transmission, hydraulic pump)
Diagnostic Capability:
Advanced diagnostic procedures, including torque specifications, pressures, and electrical resistance values
Rebuild Instructions:
Complete step-by-step rebuild instructions for all major mechanical and hydraulic assemblies
Diagrams And Illustrations:
Detailed exploded views, schematics, wiring diagrams, and step-by-step illustrations
Engine Type:
Internal Combustion (likely Gasoline/LPG or Diesel variant)
Engine Manufacturer:
Mitsubishi (or supplier like Nissan, Isuzu, Kubota)
Displacement:
Varies by specific engine option, typically 2.0L - 3.0L for this class
Fuel Type:
Gasoline/LPG (often dual fuel capability) or Diesel
Horsepower:
Typically in the range of 50-70 HP, depending on fuel and configuration
Torque:
Sufficient torque for lifting and load transport, specific values vary
Injection Type:
MPI (Multi-Point Injection) for gasoline/LPG, Common Rail Injection for diesel
Cooling Method:
Liquid-cooled via radiator, fan, and coolant
Oil Type:
API SN or API CK-4 rated, viscosity dependent on climate (e.g., 10W-30, 15W-40)
System:
Catalytic converter, potentially EGR (Exhaust Gas Recirculation) for diesel models
Transmission Type:
Automatic Transmission (Torque Converter Drive)
Optional Transmission:
Some models may offer hydrostatic transmission for precise control
Shift Control:
Lever or electronic shift control
Transmission Fluid:
Dexron III/Mercon equivalent ATF (Automatic Transmission Fluid)
Transmission Fluid Capacity:
Refer to manual for exact capacity, typically 8-12 liters
Lift Capacity:
2500 kg (5500 lbs) at 500mm load center
Mast Type:
Various mast types available (e.g., 2-stage, 3-stage, full-free lift)
Overall Length:
Varies with mast configuration, typically 2.5 - 3.5 meters (without forks)
Overall Width:
Approx. 1.1 - 1.3 meters
Overhead Guard Height:
Approx. 2.1 - 2.3 meters
Operating Weight:
Approx. 3500 - 4000 kg (including battery/fuel)
Axle Load Front Loaded:
Calculated based on lift capacity and mast geometry
Axle Load Rear Unloaded:
Calculated based on truck weight distribution
Industry Standards:
Adheres to ANSI/ITSDF B56.1 safety standards for industrial trucks
Braking System:
Hydraulic power brakes (drum or disc), mechanical parking brake
Steering:
Power steering for reduced operator effort and precise control
Overhead Guard:
Standard feature to protect the operator from falling loads
Seatbelt:
Typically equipped with a seatbelt for operator safety
Operator Presence System:
May include an operator presence system that prevents hydraulic functions when the operator is not seated
Instrument Cluster:
Basic indicators for engine status, fuel level, hour meter, and warning lights.
Safety Indicators:
Integrated warning lights for critical system failures (e.g., brake pressure, engine overheat).
Telematics:
Likely not a standard feature, but aftermarket telematics can be integrated.
Daily Checks:
Fluid levels (engine oil, hydraulic oil, coolant, brake fluid), tire condition, horn, lights, lift chains lubrication
100 Hour Service:
Engine oil and filter change, air filter check/cleaning/replacement, fuel filter replacement (diesel), transmission fluid level check, hydraulic filter check
500 Hour Service:
Transmission fluid change, hydraulic fluid change, coolant flush and replacement, spark plug replacement (gasoline), drive belt inspection/replacement
Annual Service:
Comprehensive inspection of all systems, brake system service, steering system check, electrical system check, mast and hydraulic system testing
Engine Oil Capacity:
Refer to manual for exact capacity, typically 4-6 liters
Hydraulic Oil Type:
ISO VG 32 or VG 46 Hydraulic Oil (AW - Anti-wear)
Hydraulic Oil Capacity:
Refer to manual for exact capacity, typically 20-30 liters
Coolant Type:
Ethylene Glycol based coolant with corrosion inhibitors (e.g., CAT ELC or equivalent)
Common Wear Items:
Lift chains, hydraulic hoses, tilt cylinders, engine mounts, operator seat, tires, brake pads/shoes
Hydraulic Leaks:
Can occur at seals, hoses, and cylinder rod glands due to age and wear.
Transmission Slipping:
Often due to low fluid levels, worn clutches, or filter blockage.
Engine Performance Issues:
Related to fuel delivery, ignition (gasoline), air intake, or cooling system faults.
Mitsubishi Heavy Industries:
Mitsubishi Heavy Industries (MHI) has a long history of industrial equipment manufacturing, with their forklift division being a significant part of their portfolio.
Fg Series:
The FGC series represents Mitsubishi's line of internal combustion engine powered forklifts, known for their evolution in design, ergonomics, and emission controls over the years.
Manufacturing Location:
Likely manufactured in Mitsubishi's global production facilities.
Industry Awards:
Specific awards not publicly detailed for this model, but Mitsubishi forklifts generally have a reputation for reliability and performance in the industrial sector.
Customer Satisfaction:
Consistently rated well for durability and low total cost of ownership by fleet managers and operators.
Manufacturing Standards:
ISO 9001 and ISO 14001 certified manufacturing processes.
