Mitsubishi Galant 1992 Factory Service Repair Manual

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Mots clés: 1992 Car Cars Galant Mitsubishi

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Description

This manual covers the Mitsubishi Galant, model generation E30, produced around 1992. Known for its cost-effective repair solutions and comprehensive technical data, the Galant offered a range of engine options, including 2.0L and 2.5L V6 configurations, with performance variants like the VR-4 featuring turbocharged engines and all-wheel drive. Its mid-size sedan segment positioning placed it against competitors such as the Toyota Camry and Honda Accord, with notable features including available all-wheel drive and four-wheel steering on higher trims, and a Car and Driver 10Best recognition for the VR-4. This Factory Service Manual (FSM) in English provides detailed information on the maintenance, repair, and troubleshooting of the Mitsubishi Galant. It covers essential systems including engine, drivetrain, chassis, and electrical components, offering procedures for scheduled maintenance, fluid checks, component replacement, and diagnostic analysis. With over 1000 pages of comprehensive data, including circuit diagrams and component locations, this manual is an invaluable resource for DIY mechanics, professional technicians, and enthusiasts seeking to maintain and repair their vehicle efficiently and accurately.

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Galant

Year:

Generation

Generation Code:

Codes

Platform Code:

👋 Introduction

Market Position

Segment:

Mid-size Sedan

Target Audience:

DIY mechanics, professional technicians, enthusiasts

Competitive Analysis

Key Competitors 1992:

Toyota Camry, Honda Accord, Nissan Maxima, Ford Taurus

Key Features

Value Proposition:

Cost-effective repair solutions, comprehensive technical data, factory-accurate procedures.

Manual Benefit:

Enables users to perform maintenance and repairs efficiently and correctly, potentially saving on labor costs.

📋 Manual Details

Coverage Areas

Primary Coverage:

Maintenance, Repair, Troubleshooting, Diagnostics

Secondary Coverage:

Component Locations, Configuration Diagrams, Circuit Diagrams

Page Count

Estimated Page Count:

1000+

Manual Type

Type:

Factory Service Manual (FSM)

Language

Language:

English

Format

Format:

PDF (Downloadable)

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine, Engine Lubrication, Fuel System, Engine Cooling, Intake and Exhaust, Engine Electrical, Engine and Emission Control

Drivetrain Systems:

Clutch, Manual Transaxle, Automatic Transaxle, Front Axle, Rear Axle

Chassis Systems:

Wheel and Tire, Power Plant Mount, Front Suspension, Rear Suspension, Service Brakes, Parking Brakes, Steering

Body And Electrical Systems:

Body, Exterior, Chassis Electrical

Procedures Included

Maintenance Procedures:

Scheduled Maintenance, Fluid Checks and Replacements, Filter Replacements, Belt Adjustments, Spark Plug Replacement

Repair Procedures:

Engine Overhaul, Transmission Repair, Brake System Overhaul, Suspension Component Replacement, Steering System Repair, Body Panel Repair, Electrical Component Diagnosis and Replacement

Diagnostic Procedures:

Troubleshooting Guides, Symptom-Based Diagnostics, Electrical Circuit Diagnosis, Engine Performance Analysis

Technical Depth

Depth:

Comprehensive: from basic maintenance to complete engine and transmission rebuilds, including detailed wiring diagrams and diagnostic flowcharts.

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely text-searchable due to PDF format (dependent on original scan quality)

Print Quality

Printable:

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Compatibility

Operating Systems:

Windows and Mac

Requirements

Software:

Adobe PDF Reader

⚙️ Engine Specifications

Primary Engine

Engine Code Common:

4G63 (2.0L SOHC/DOHC), 6G71 (2.5L SOHC V6)

Engine Displacement Common:

1998cc (2.0L), 2498cc (2.5L V6)

Performance

Horsepower 2.0L Sohc:

Approx. 135 hp @ 6000 rpm

Torque 2.0L Sohc:

Approx. 125 lb-ft @ 4000 rpm

Horsepower 2.0L DOHc Turbo (Gsr/Vr-4):

Approx. 195 hp @ 6000 rpm

Torque 2.0L DOHc Turbo (Gsr/Vr-4):

Approx. 203 lb-ft @ 3000 rpm

Horsepower 2.5L V6:

Approx. 160 hp @ 5500 rpm

Torque 2.5L V6:

Approx. 145 lb-ft @ 4500 rpm

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline

Emission Control

Emission Systems:

Catalytic Converter, EGR (Exhaust Gas Recirculation), O2 Sensors

🔧 Transmission

Standard

Transmission Type Base Models:

5-Speed Manual Transaxle

Optional

Transmission Type Optional Models:

4-Speed Automatic Transaxle

All Wheel Drive:

Available on VR-4 models (often with AWD and 4-Wheel Steering)

Features

Automatic Transmission Features:

Electronically Controlled

📐 Dimensions

Exterior

Length:

Approx. 4655 mm (183.3 in)

Width:

Approx. 1715 mm (67.5 in)

Height:

Approx. 1375 mm (54.1 in)

Wheelbase:

Approx. 2600 mm (102.4 in)

Weights

Curb Weight:

Approx. 1300-1500 kg (2866-3307 lbs), varies by model and drivetrain

🛡️ Safety Features

Ratings

NHTSA Ratings 1992:

Not readily available for this model year in standardized format.

Active Features

Braking System:

Front: Ventilated Discs; Rear: Discs (or Drums on some base models)

Anti Lock Brakes ABS:

Available on higher trims (e.g., VR-4)

Passive Features

Airbags:

Driver's side airbag typically standard on most trims for 1992.

Seatbelts:

Front 3-point, Rear 2-point or 3-point

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM Cassette, optional CD player on higher trims.

Climate Control:

Manual or Automatic Climate Control depending on trim level.

Driver Assistance

Traction Control:

Available on VR-4 models.

Four Wheel Steering:

Available on VR-4 models (Mitsubishi's TCL - Twin Clutch LSD also a feature on some AWD models).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000-7,500 miles or 6 months, whichever comes first (refer to manual for specific engine).

Timing Belt Replacement 4G63:

Every 60,000-90,000 miles or 5-7 years (critical for interference engines).

Fluid Specifications

Engine Oil Type:

API SG or SH, SAE 10W-30 or 10W-40 recommended (check manual for specifics).

Coolant Type:

Ethylene Glycol based antifreeze, typically a 50/50 mix with distilled water.

Transmission Fluid Manual:

GL-4 gear oil, viscosity dependent on temperature (e.g., 75W-90).

Transmission Fluid Automatic:

Mitsubishi Diaqueen SP-III or equivalent ATF (refer to manual for exact specification).

Brake Fluid:

DOT 3 or DOT 4.

Known Issues

Common Wear Items:

CV joints, exhaust system components, suspension bushings, O2 sensors, fuel injectors (clogging).

Engine Specific Concerns:

Timing belt failure on 4G63 if not replaced on schedule (interference engine). Potential head gasket issues on high-mileage V6 engines.

Electrical Issues:

Corrosion on connectors, faulty window regulators, intermittent dashboard lights.

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

Japan

Model Evolution

Generation Introduction:

The E30 generation Galant was introduced for the 1988 model year, with the 1992 model representing a mid-cycle refresh or update for this generation.

Production

Production Period:

1987-1993 (for E30 generation)

Key Variants 1992:

GS, GSX (AWD), VR-4 (Turbo AWD, often with 4WS)

🏆 Awards & Recognition

Recognitions

Car And Driver 10Best:

The Galant VR-4 was a Car and Driver 10Best winner in 1989 and 1990, highlighting its performance and AWD capabilities.