Mitsubushi GALANT Full Service & Repair Manual 2001-2003

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UGS: 150370

Mots clés: 2001 2002 2003 Car GALANT Mitsubishi Mitsubushi

Variantes de produits

Description

The Mitsubishi Galant, specifically the 8th generation models produced between 2001 and 2003, represents a capable mid-size sedan known for its distinctive styling and a blend of performance and comfort. This generation offered a sportier profile compared to some rivals, with available powertrain options including a 2.4L inline-4 and a more powerful 3.0L V6 engine, both utilizing a timing belt. Built with a focus on value, the Galant aimed to provide a reliable and engaging driving experience for families and individuals. Its engineering quality is reflected in its solid platform and the various available features designed for everyday use. This Service Manual provides comprehensive guidance for the maintenance, repair, and diagnostics of the Mitsubishi Galant (CM platform). It covers all major vehicle systems, including engine mechanicals, fuel and ignition, drivetrain, suspension, steering, brakes, and the electrical system. Detailed procedures for scheduled maintenance, component replacement, and troubleshooting are included, along with extensive wiring diagrams and diagnostic information. The manual is designed to be an authoritative resource for owners, technicians, and mechanics, ensuring the optimal performance and longevity of the vehicle.

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Galant

Generation:

8th Generation (1998-2003)

Production Years Covered:

2001, 2002, 2003

Codes

Platform Code:

👋 Introduction

Market Position

Vehicle Segment:

Mid-size sedan (family car, often positioned as a sportier alternative to some rivals).

Competitive Analysis

Key Competitors:

Toyota Camry, Honda Accord, Nissan Altima, Ford Taurus, Chevrolet Malibu.

Key Features

Design Philosophy:

The 8th generation Galant featured a more distinctive styling compared to its predecessor, with a focus on a sporty and aerodynamic profile.

Value Proposition:

Offered a blend of performance, comfort, and reliability, often at a competitive price point.

📋 Manual Details

Coverage Areas

Global Coverage:

Covers specifications and procedures relevant to North American and European market models.

Page Count

Estimated Page Count:

Over 1500 pages (typical for full factory service manuals of this era).

Manual Type

Manual Type:

Factory Service Manual / Workshop Manual

Language

Language:

English

Format

Format:

Digital Download (PDF compatible)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine disassembly, assembly, inspection, repair, timing belt/chain, cylinder head, pistons, crankshaft, lubrication system, cooling system.

Engine Performance:

Fuel delivery, ignition system, emissions control, turbocharging (if applicable to specific engine variants).

Transmission Manual:

Manual transmission (getrag type common) disassembly, assembly, repair, clutch system, shift linkage.

Transmission Automatic:

Automatic transmission disassembly, assembly, repair, valve body, torque converter, transmission control module (TCM).

Drivetrain:

Front-wheel drive (FWD) systems, CV joints, driveshafts, differentials (integrated in transmission).

Suspension:

Front and rear suspension systems (MacPherson strut front, multi-link rear), shock absorbers, springs, control arms, anti-roll bars.

Steering:

Power steering system, steering rack, steering column, steering wheel, alignment specifications.

Brakes:

Front and rear brake systems (disc brakes standard), ABS, hydraulic circuits, brake pads, rotors, calipers, master cylinder, proportioning valve.

Electrical System:

Battery, charging system (alternator), starting system (starter motor), lighting, wiring diagrams, fuses, relays, body control module (BCM).

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant, compressor, condenser, evaporator, climate control unit.

Body And Interior:

Body panel removal and installation, doors, hood, trunk, interior trim, seats, dashboard, windows, locks.

Diagnostics:

OBD-II (On-Board Diagnostics II) system, diagnostic trouble codes (DTCs), scan tool procedures, troubleshooting guides.

Procedures Included

Scheduled Maintenance:

Detailed oil change procedures, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement.

Troubleshooting:

Systematic diagnostic procedures for common and complex issues, symptom-based troubleshooting charts.

Repair Procedures:

Step-by-step repair instructions for all major vehicle systems, including torque specifications and special tool requirements.

Component Replacement:

Instructions for replacing wear items and major components such as alternators, starters, water pumps, fuel pumps, etc.

Wiring Diagrams:

Comprehensive and detailed electrical wiring diagrams for all vehicle circuits, including pinouts and component locations.

Technical Depth

Depth Of Coverage:

Comprehensive, covering everything from basic fluid checks and maintenance to complete engine and transmission rebuilds.

Diagnostic Capabilities:

Advanced diagnostic procedures, including sensor readings, actuating components, and interpreting scan tool data.

Rebuild Procedures:

Detailed instructions for disassembling, inspecting, machining, and reassembling major engine and transmission components.

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text content for quick information retrieval.

Print Quality

Printability:

Printable on demand, suitable for workshop use.

Binding Type

Binding Recommendation:

N/A (Digital Format)

Paper Type

Paper Recommendation:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Codes:

4G64 (2.4L Inline-4), 6G72 (3.0L V6 SOHC/DOHC - depending on market and trim).

Performance

2.4L Inline 4 Horsepower:

Approximately 140-150 hp (varies by specific market tune and emissions equipment).

2.4L Inline 4 Torque:

Approximately 150-155 lb-ft.

3.0L V6 Horsepower:

Approximately 195-200 hp (SOHC), up to 225 hp (DOHC in performance variants like the GTZ).

3.0L V6 Torque:

Approximately 200-210 lb-ft (SOHC), up to 220 lb-ft (DOHC).

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI).

Recommended Fuel:

Unleaded gasoline, 87 octane (minimum, 91 octane recommended for V6 models for optimal performance).

Timing Drive

2.4L Engine Timing Drive:

Timing Belt (Interference Engine).

3.0L V6 Engine Timing Drive:

Timing Belt (Interference Engine).

🔧 Transmission

Standard

Standard Transmission:

5-Speed Manual Transmission.

Optional

Optional Transmission:

4-Speed Automatic Transmission (INVECS-II or similar).

Features

Automatic Transmission Features:

Available Sportronic (manual shifting mode) on some models.

📐 Dimensions

Exterior

Length:

Approx. 188.0 inches (4775 mm).

Width:

Approx. 70.5 inches (1791 mm).

Height:

Approx. 56.5 inches (1435 mm).

Wheelbase:

Approx. 105.0 inches (2667 mm).

Wheel Bolt Pattern:

5 x 114.3 mm (5 x 4.5 inches).

Weights

Curb Weight:

Approx. 3200 - 3400 lbs (1450 - 1540 kg) depending on engine and trim.

🛡️ Safety Features

Ratings

NHTSA Front Impact Rating:

4/5 stars (driver/passenger) for models tested (check specific year/trim for exact ratings).

IIHS Side Impact Rating:

Good/Acceptable (models tested).

Active Features

Standard on most trims; Anti-lock Braking System.

Traction Control:

Available on higher trims or V6 models.

Passive Features

Airbags:

Front airbags standard; optional side airbags on some trims.

Seatbelts:

3-point front and rear seatbelts, pre-tensioners for front belts.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/CD player, optional premium audio systems with amplifier and subwoofer on higher trims.

Display:

Basic digital or analog displays for climate control and audio; no large touchscreen infotainment in this era.

Driver Assistance

Cruise Control:

Standard on most trims.

Keyless Entry:

Available on higher trims.

Connectivity

Bluetooth:

Not available from factory for this model year.

Usb Ports:

Not available from factory for this model year.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,750 miles (6,000 km) or 6 months, whichever comes first (using conventional oil). Synthetic oil can extend this to 7,500 miles (12,000 km) or 12 months.

Engine Oil Filter Replacement:

Replace with every oil change.

Timing Belt Replacement:

Recommended every 60,000 to 90,000 miles (96,000 to 145,000 km) or 7 years for both 4G64 and 6G72 engines, as they are interference engines. Consult the manual for exact interval.

Fluid Specifications

Engine Oil Type:

API Service SG, SH, or SJ rated. Viscosity: SAE 5W-30 or 5W-40 is generally recommended, though 10W-30 can be used in warmer climates. Consult manual for precise recommendation.

Engine Oil Capacity:

Approx. 4.5 quarts (4.3 L) for 4-cyl, Approx. 5.5 quarts (5.2 L) for V6, with filter. Always verify with dipstick.

Coolant Type:

Mitsubishi DiaQueen Super Long Life Coolant (SLLC) or equivalent ethylene glycol-based coolant with deionized water (50/50 mix).

Transmission Fluid Type Automatic:

Mitsubishi DiaQueen ATF SP-II M or equivalent ATF (Dexron III/Mercon compatible, but specific Mitsubishi fluid is preferred).

Transmission Fluid Type Manual:

API GL-4 SAE 75W-90 gear oil. Mitsubishi specifies their own fluid, but equivalents exist.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Known Issues

Common Wear Items:

CV axles, wheel bearings, front suspension bushings, exhaust system components, O2 sensors.

Engine Performance Issues:

Occasional issues with ignition coils, MAF sensor, and fuel injectors leading to misfires or poor performance. Check for vacuum leaks.

Transmission Issues:

Automatic transmissions can sometimes develop issues related to solenoid packs or valve bodies if fluid is not maintained properly. Manual clutches are generally durable but can wear with use.

📚 Vehicle History

Brand Heritage

Mitsubishi Legacy:

Mitsubishi has a long history of producing robust and innovative vehicles, with the Galant being a cornerstone of its sedan lineup for many years.

Model Evolution

8Th Gen Introduction:

The 8th generation Galant (1998-2003) represented a significant styling and engineering update from the 7th generation, aiming for a more global appeal.

Production

Manufacturing Location:

Primarily manufactured in Japan (Mizushima Plant) and the United States (Normal, Illinois, USA).

🏆 Awards & Recognition

Recognitions

Industry Awards:

While specific major awards for the 2001-2003 models are not widely publicized, the Galant historically received commendations for value and reliability in its segment.

Ratings

Consumer Reports Reliability:

Mixed to Average reliability ratings for this generation, with some years/trims performing better than others. Consult specific year reviews for detailed insights.