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1989-1993 Mitsubishi Galant Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Years Covered: 1989, 1990, 1991, 1992, 1993 Codes Chassis Codes: E33A, E35A, E37A, E39A Engine Codes: 4G63, 4G63T, 4G67, 6A12 👋 Introduction...
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Taper: Car
Distributeur:
UGS: 145684
1989-1993 Mitsubishi Galant Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Years Covered:
1989, 1990, 1991, 1992, 1993
Codes
Chassis Codes:
E33A, E35A, E37A, E39A
Engine Codes:
4G63, 4G63T, 4G67, 6A12
👋 Introduction
Market Position
Segment:
Mid-size sedan/coupe, known for its sporty styling and advanced engineering for its era.
Reputation:
The Galant from this period was recognized for its comfortable ride, refined interior, and engaging driving dynamics, especially in higher trim levels and performance variants.
Competitive Analysis
Competitors:
Competed against vehicles like the Toyota Camry, Honda Accord, Ford Taurus, and Nissan Maxima.
Key Features
Design:
Aerodynamic styling with distinctive front-end design and a spacious interior.
Performance Variants:
Availability of turbocharged models (GSR, VR-4) with advanced all-wheel drive and four-wheel steering systems, setting benchmarks for performance sedans.
Technology For Era:
Features like optional ABS, electronic climate control, and advanced engine management systems.
📋 Manual Details
Coverage Areas
Engine:
Yes
Transmission:
Yes
Brakes:
Yes
Suspension:
Yes
Steering:
Yes
Electrical System:
Yes
Body And Interior:
Yes
Heating And Air Conditioning:
Yes
Fuel System:
Yes
Exhaust System:
Yes
Cooling System:
Yes
Diagnostic Troubleshooting:
Yes
Wiring Diagrams:
Yes
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF
Media:
CD-ROM
📖 Manual Coverage
Systems Covered
Powertrain:
Complete coverage of engine mechanicals, fuel delivery, ignition, emissions, lubrication, and cooling systems.
Drivetrain:
Detailed procedures for manual and automatic transmissions, differentials, drive axles, and clutches.
Chassis:
In-depth information on suspension components (struts, shocks, control arms, bushings), steering gear, power steering systems, and wheel bearings.
Brakes:
Comprehensive coverage of hydraulic systems, brake calipers, rotors, pads, ABS (if equipped), parking brake, and bleeding procedures.
Electrical:
Extensive electrical schematics, diagnostic procedures for starting and charging systems, lighting, power accessories, and electronic control units (ECUs).
Body And Trim:
Procedures for interior trim removal/installation, body panel adjustments, door mechanisms, glass replacement, and sealant application.
HVAC:
Coverage of air conditioning system components, refrigerant handling, heating system operation, blower motor, and control modules.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid level checks and top-offs, spark plug replacement, belt inspection and replacement.
Major Repairs:
Engine overhaul, transmission rebuilds, cylinder head removal/installation, suspension component replacement, brake system overhaul.
Diagnostics:
Troubleshooting guides for common drivability issues, starting problems, electrical faults, and performance-related symptoms.
Component Replacement:
Step-by-step instructions for replacing parts such as alternators, starters, fuel pumps, water pumps, radiators, and turbochargers (for turbo models).
Torque Specifications:
Detailed torque values for critical fasteners across all major components.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance tasks to complete engine and transmission rebuilds and advanced electrical system diagnostics.
Diagnostic Tools:
References diagnostic procedures and potential use of specialized tools, though specific tool part numbers may not be listed.
Troubleshooting Charts:
Includes symptom-based troubleshooting flowcharts and diagnostic trees.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution, searchable PDF with clear diagrams and text.
Printable:
Yes, pages can be printed for workshop use.
Print Quality
Cd Format:
Quality CD-ROM for durable storage and access.
Binding Type
Manual Binding:
N/A (Digital Format)
Paper Type
Cd Type:
Standard CD-ROM
⚙️ Engine Specifications
Primary Engine
Engine 1 Name:
4G63 SOHC
Engine 1 Displacement:
2.0 L (1997 cc)
Engine 1 Configuration:
Inline-4, Naturally Aspirated
Engine 1 Horsepower:
105-135 hp (depending on market and specific tune)
Engine 1 Torque:
120-130 lb-ft (depending on market and specific tune)
Engine 2
Engine 2 Name:
4G63T DOHC
Engine 2 Displacement:
2.0 L (1997 cc)
Engine 2 Configuration:
Inline-4, Turbocharged, DOHC
Engine 2 Horsepower:
195-240 hp (depending on trim level, e.g., GSR, VR-4)
Engine 2 Torque:
203-257 lb-ft (depending on trim level, e.g., GSR, VR-4)
Engine 3
Engine 3 Name:
4G67 SOHC
Engine 3 Displacement:
1.8 L (1830 cc)
Engine 3 Configuration:
Inline-4, Naturally Aspirated
Engine 3 Horsepower:
100-115 hp
Engine 3 Torque:
105-115 lb-ft
Engine 4
Engine 4 Name:
6A12 V6 SOHC
Engine 4 Displacement:
2.0 L (1998 cc)
Engine 4 Configuration:
V6, Naturally Aspirated
Engine 4 Horsepower:
145-150 hp
Engine 4 Torque:
130-135 lb-ft
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (Octane rating typically 87 or higher)
Ignition System:
Electronic Ignition (Distributorless ignition often on later models or performance variants)
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission
Optional
Transmission Type Optional:
4-speed Automatic Transmission
Features
All Wheel Drive:
Available on select performance models (e.g., VR-4) in conjunction with a 5-speed manual or 4-speed automatic. Includes viscous coupling center differential and Torsen limited-slip rear differential on some models.
Four Wheel Steering:
Available on the GSR and VR-4 models, electronically controlled rear-wheel steering system (ECS).
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or 80W-90 gear oil (refer to specific model and transmission for exact type).
Automatic Transmission Fluid:
Mopar ATF+2 or equivalent (refer to specific model and transmission for exact type, often Dexron II/III compatible).
📐 Dimensions
Exterior
Length:
Approx. 175-180 inches (4445-4570 mm), varies by body style and trim.
Width:
Approx. 68-70 inches (1727-1778 mm).
Height:
Approx. 54-55 inches (1372-1397 mm).
Wheelbase:
Approx. 100.4 inches (2550 mm).
Wheel Bolt Pattern:
4x114.3 mm (4.5 inches)
Weights
Curb Weight:
Approx. 2800-3400 lbs (1270-1540 kg), depending on engine and drivetrain.
🛡️ Safety Features
Ratings
NHTSA Ratings:
Specific NHTSA crash test ratings for this generation are not readily available in comprehensive detail, but the vehicle was designed to meet contemporary safety standards.
Active Features
ABS:
Optional Anti-lock Braking System (ABS) available on many models.
Passive Features
Seat Belts:
Standard front seat belts with optional shoulder belts. Rear seat belts standard.
Airbags:
Driver-side airbag became available on later models within this generation, but was not standard on all trims.
Crumple Zones:
Designed with energy-absorbing front and rear crumple zones.
💡 Technology Features
Infotainment
Audio System:
Factory cassette player or AM/FM radio with optional CD player. Speaker configurations varied by trim.
Display:
Basic analog gauge cluster and climate controls. Digital climate control available on higher trims.
Driver Assistance
Cruise Control:
Standard on most models, with electronic controls.
Traction Control:
Limited slip differentials and ABS were the primary traction aids. Advanced electronic traction control was not common for this era.
Connectivity
Original Connectivity:
No modern connectivity features such as Bluetooth or USB. Antennas were typically power-operated.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles (5,000-8,000 km) or 3-6 months, depending on driving conditions and oil type.
Air Filter Replacement:
Every 12,000-15,000 miles (20,000-25,000 km).
Spark Plug Replacement:
Every 30,000-60,000 miles (50,000-100,000 km), depending on spark plug type (copper vs. platinum).
Timing Belt Replacement:
For 4G6x engines, typically 60,000 miles (100,000 km). For 6A12 V6, usually 60,000 miles (100,000 km).
Fluid Specifications
Engine Oil:
API SG or SH rated, 5W-30 or 10W-30 viscosity grade is common. Check owner's manual for specific recommendations.
Coolant:
Ethylene glycol based antifreeze (e.g., Peak Global Lifetime or equivalent), 50/50 mix with distilled water. Capacity approx. 6-7 quarts (5.7-6.6 L).
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid:
Dexron II/III ATF or specific power steering fluid (refer to manual).
Known Issues
Engine Mounts:
Degradation and cracking of engine mounts, leading to vibration.
Suspension Bushings:
Wear in suspension bushings (control arm, sway bar) causing noise and poor handling.
Timing Belt:
Critical component; failure leads to severe engine damage. Regular replacement is paramount. Tensioner bearing issues can occur.
Oil Leaks:
Common oil leaks from valve cover gasket, oil pan gasket, and front/rear main seals.
Turbocharger Wear:
On turbo models, potential wear or failure of the turbocharger and associated plumbing if maintenance is neglected.
Oxygen Sensors:
Failure of oxygen sensors can impact fuel economy and emissions.
Automatic Transmission:
Can exhibit shifting issues or premature wear if not maintained with regular fluid changes.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
Mitsubishi Motors has a long history dating back to 1917 (as part of the Mitsubishi group), with automotive production beginning in the 1910s. Known for engineering innovation and diverse product lines.
Model Evolution
Galant Generations:
The 1989-1993 model represents the fifth generation (E30 series) of the Mitsubishi Galant, which saw significant styling and mechanical updates, including the introduction of the groundbreaking GSR and VR-4 performance variants.
Platform Sharing:
Shared platform elements with other Mitsubishi models of the era, including the Eclipse and other global Mitsubishi sedans.
Production
Manufacturing Locations:
Primarily manufactured in Japan.
Production Years:
1987-1993 (for the E30 generation globally, with 1989-1993 being the core focus for this manual).
🏆 Awards & Recognition
Recognitions
Car And Driver Ten Best:
The Galant VR-4 was often praised for its technological advancements and performance, appearing on 'Ten Best' lists in some automotive publications for its segment.
Performance Acclaim:
The turbocharged AWD VR-4 model was recognized as a formidable performance sedan, often compared favorably to rally-bred cars and performance coupes of its time.
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