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    Mitsubushi GALANT 1997-2003 Service Repair Manual 1998 1999

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    This manual covers the Galant, 8th Generation, produced for the North American market between the model years 1997 and 2002. The Galant is a mid-size sedan known for its stylish...
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    This manual covers the Galant, 8th Generation, produced for the North American market between the model years 1997 and 2002. The Galant is a mid-size sedan known for its stylish design, comfortable ride, and value proposition, often competing with models like the Honda Accord and Toyota Camry. This generation, built on the E-Platform, typically featured a 2.4-liter inline-4 engine, known for its reliability when properly maintained, and was available with either a 4-speed automatic or a 5-speed manual transmission. Its engineering quality and reputation for reliability, particularly with diligent maintenance, made it a solid choice for everyday transportation and family use. This comprehensive factory service manual provides detailed information essential for the maintenance and repair of your Galant. It covers all major systems, including the powertrain, transmission, chassis, and electrical systems. Within its approximately 2000+ pages, you will find step-by-step procedures for scheduled maintenance, detailed diagnostic guides for troubleshooting common issues, extensive technical specifications, and critical safety guidelines. This resource is invaluable for DIY enthusiasts, independent repair shops, and professional mechanics alike, offering the in-depth technical knowledge required to ensure the optimal performance, longevity, and safe operation of your vehicle.
    🏷️ Basic Information
    Identification
    Make:
    Mitsubishi
    Model:
    Galant
    Generation:
    8th Generation (1996-2004)
    Codes
    Platform:
    Mitsuoka Galant Sigma / Mitsubishi E-Platform
    👋 Introduction
    Market Position
    Segment:
    Mid-size Sedan
    Target Audience:
    DIY enthusiasts, independent repair shops, professional mechanics
    Competitive Analysis
    Key Competitors:
    Honda Accord, Toyota Camry, Nissan Altima, Ford Contour, Chevrolet Malibu
    Key Features
    Vehicle Appeal:
    Stylish design, comfortable ride, reputation for reliability (especially with specific engines), good value proposition
    Manual Value:
    Provides in-depth technical information equivalent to factory-issued manuals, empowering owners and technicians for accurate diagnosis and repair.
    📋 Manual Details
    Coverage Areas
    Covered Years:
    1997, 1998, 1999, 2000, 2001, 2002
    Market Focus:
    North American Market (primarily, with global applicability)
    Page Count
    Estimated Page Count:
    Approximately 2000+ pages (typical for comprehensive factory service manuals)
    Manual Type
    Type:
    Factory Service Manual / Repair Manual
    Language
    Language:
    English
    Format
    Format:
    Digital (PDF)
    📖 Manual Coverage
    Systems Covered
    Powertrain:
    Engine mechanical, fuel system, ignition system, emissions control, cooling system, lubrication system, exhaust system
    Transmission:
    Automatic Transmission (AT), Manual Transmission (MT) (if applicable to specific models covered), clutch system, driveline, axles
    Chassis:
    Suspension (front and rear), steering system, braking system (ABS included), wheels and tires
    Body & Electrical:
    Body structure, exterior panels, interior trim, HVAC system, lighting system, power accessories (windows, locks, mirrors), audio system, instrument panel, wiring diagrams, fuses and relays, engine control module (ECM), body control module (BCM)
    Procedures Included
    Maintenance:
    Scheduled maintenance, fluid checks and changes, filter replacements, spark plug replacement, belt inspections and replacement
    Repair:
    Engine overhaul, transmission overhaul, suspension component replacement, brake caliper/rotor service, electrical component diagnosis and replacement, body panel repair and replacement
    Diagnostics:
    Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs) explanation and resolution, component testing procedures
    Specifications:
    Torque specifications for all fasteners, clearances, fluid capacities, pressure specifications, electrical resistance values
    Technical Depth
    Depth:
    Comprehensive (covering everything from basic maintenance to complete engine and transmission rebuilds, detailed electrical diagnostics, and body repair)
    📊 Manual Specifications
    File Format
    Digital Format:
    PDF (Portable Document Format)
    Print Quality
    Searchability:
    Searchable text for easy navigation and information retrieval
    Zoom Capability:
    High resolution allowing for zoom to view detailed diagrams and part illustrations
    Printable Pages:
    Allows for printing of individual pages or entire sections as needed
    Binding Type
    Physical Binding:
    N/A (Digital Format)
    Paper Type
    Physical Paper:
    N/A (Digital Format)
    ⚙️ Engine Specifications
    Primary Engine
    Engine Family:
    Mitsubishi Sirius (4G6 Family)
    Engine Code Typical Usdm:
    4G63 (2.4L SOHC)
    Displacement Usdm:
    2.4 Liters (2351 cc)
    Cylinders:
    Inline 4-Cylinder
    Valvetrain:
    SOHC (Single Overhead Camshaft), 16 Valves
    Performance
    Horsepower Typical:
    Approximately 140-150 hp @ 5500-6000 rpm
    Torque Typical:
    Approximately 170-180 lb-ft @ 3000-4000 rpm
    Fuel System
    Fuel Delivery:
    Multi-point Fuel Injection (MPI)
    Fuel Type:
    Unleaded Gasoline (87 octane recommended, 89+ for optimal performance)
    Engine Variations
    Other Engine Options:
    Some markets may have featured a 3.0L V6 (6G72) engine.
    🔧 Transmission
    Standard
    Transmission Type:
    4-Speed Automatic Transmission (FWD)
    Optional
    Transmission Type:
    5-Speed Manual Transmission (available on select trims)
    Features
    Automatic Features:
    Electronically Controlled Transmission (ECT) with 'Power'/'Normal' modes
    Fluid Specs
    Atf Type:
    Mitsubishi Diaqueen SPIII ATF (or equivalent DEXRON-III/MERCON)
    Fluid Capacity
    Atf Capacity Approx:
    3.7 - 4.3 Quarts (when changing fluid and filter)
    📐 Dimensions
    Exterior
    Length:
    Approx. 185.7 inches (4717 mm)
    Width:
    Approx. 70.1 inches (1781 mm)
    Height:
    Approx. 55.7 inches (1415 mm)
    Wheelbase:
    Approx. 104.3 inches (2649 mm)
    Weights
    Curb Weight Typical:
    Approx. 3100 - 3300 lbs (1406 - 1497 kg)
    Gross Vehicle Weight Rating Gvwr:
    Refer to vehicle's specific VIN plate for exact GVWR
    Cargo
    Trunk Volume:
    Approx. 14.5 cubic feet
    🛡️ Safety Features
    Ratings
    NHTSA Front Impact:
    Generally good ratings for its era, check specific model year reports.
    IIHS Side Impact:
    Acceptable to Good ratings depending on year and specific test parameters.
    Active Features
    ABS:
    Anti-lock Braking System (ABS) standard on most trims
    Traction Control:
    Traction Control System (TCS) available on higher trims or as an option
    Passive Features
    Airbags:
    Driver and Passenger front airbags standard
    Seat Belts:
    3-point front and rear seat belts, pretensioners for front seats
    Child Seat Anchors:
    LATCH system not standard on all models of this generation; check for ISOFIX points if applicable.
    💡 Technology Features
    Infotainment
    Audio System:
    Factory AM/FM/Cassette or CD player with 6-speaker system on higher trims.
    Navigation:
    Optional factory navigation system available on some higher-end trims, though less common for the specified years.
    Driver Assistance
    Cruise Control:
    Standard on most trims
    Keyless Entry:
    Available as an option on certain trims
    Connectivity
    Auxiliary Input:
    Not typically available from the factory; aftermarket solutions are common.
    🔧 Maintenance
    Service Intervals
    Oil Change Interval:
    Every 3,750 to 7,500 miles (6,000 to 12,000 km) or 6-12 months, depending on driving conditions and oil type used (refer to manual for specific recommendation).
    Air Filter Replacement:
    Every 15,000 to 30,000 miles (24,000 to 48,000 km) or as needed based on inspection.
    Spark Plug Replacement:
    Platinum-tipped spark plugs typically last 60,000 to 100,000 miles. Iridium plugs offer longer life. Check manual for specific type.
    Timing Belt Replacement:
    Critical maintenance item for the 4G63 engine. Recommended replacement every 60,000 to 90,000 miles (96,000 to 144,000 km) or 5-7 years. Failure can cause catastrophic engine damage.
    Fluid Specifications
    Engine Oil Type:
    SAE 5W-30 or 5W-40 API SJ or higher (check owner's manual for specific viscosity and API rating based on climate).
    Engine Oil Capacity:
    Approximately 4.5 - 4.8 Quarts (4.3 - 4.5 Liters) with filter change.
    Coolant Type:
    Mitsubishi Super Long Life Coolant (or equivalent ethylene glycol-based coolant with P-HOAT or OAT technology). Do not mix coolant types.
    Brake Fluid Type:
    DOT 3 or DOT 4 brake fluid (check reservoir cap for specific recommendation).
    Known Issues
    Engine Mounts:
    Can degrade over time, leading to increased vibration and noise.
    Ignition System:
    Distributorless Ignition System (DIS) components like coils and spark plug wires can fail.
    Transmission:
    Some automatic transmissions may exhibit shifting issues or wear over time, especially with high mileage or neglected maintenance.
    HVAC Blend Door Actuator:
    Common failure point, causing improper air temperature control or no airflow from certain vents.
    Power Window Regulators:
    Can fail, leading to windows not moving up or down.
    📚 Vehicle History
    Brand Heritage
    Mitsubishi Motors:
    Mitsubishi Motors Corporation, a Japanese multinational automotive manufacturer with a history dating back to 1917.
    Model Evolution
    Galant Lineage:
    The Galant has a long history, with the 8th generation representing a significant redesign with a more aerodynamic and rounded profile.
    8Th Gen Key Changes:
    Introduction of a larger platform, advanced styling, and improved interior comfort and features compared to its predecessor.
    Production
    Manufacturing Locations:
    Primarily manufactured in Japan, with some assembly potentially occurring in other global locations.
    Production Years For 8Th Gen:
    1996-2004 (Model years 1997-2003 for North America)
    🏆 Awards & Recognition
    Recognitions
    Automotive Press Reviews:
    Received generally positive reviews for its styling and value, though often overshadowed by Japanese competitors in terms of outright performance or long-term reliability metrics compared to class leaders.
    Ratings
    Consumer Reports:
    Variable reliability ratings throughout its production, with some years performing better than others. The manual helps identify potential weak points and maintenance needs.
    Certifications
    Emisiones Standards:
    Meets EPA and CARB emissions standards for its respective model years.
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