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1999 Mitsubishi Galant Service & Repair Manual Software

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The Mitsubishi Galant, produced in various configurations for the 1999 model year, represents a mid-size sedan and coupe known for its distinctive styling, comfortable ride, and value proposition. This vehicle,...
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1999 Mitsubishi Galant Service & Repair Manual Software
The Mitsubishi Galant, produced in various configurations for the 1999 model year, represents a mid-size sedan and coupe known for its distinctive styling, comfortable ride, and value proposition. This vehicle, available across North America, Europe, and Asia, offered a range of engine options including the 2.0L 4G63, 1.8L 4G93, and the 2.5L 6A12 V6. Its engineering quality and reliability are underscored by its competitive market positioning against contemporaries like the Toyota Camry and Honda Accord, highlighting Mitsubishi's commitment to providing practical and appealing transportation. This comprehensive factory service manual provides detailed guidance for the maintenance, diagnosis, and repair of the Mitsubishi Galant (E50/E70/E80 Series). It covers all major systems, including powertrain, chassis, electrical, and body, with specific procedures for scheduled maintenance, fluid services, component replacement, and troubleshooting. The manual's extensive scope, estimated at over 1500 pages, ensures that owners, mechanics, and technicians have the necessary information, including technical specifications, wiring diagrams, and torque values, to preserve the longevity and performance of their vehicle.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Year:
1999
Codes
Chassis Code:
E50/E70/E80 Series
Engine Codes:
4G63 (2.0L SOHC/DOHC), 4G93 (1.8L SOHC), 6A12 (2.5L V6 SOHC)
👋 Introduction
Market Position
Vehicle Segment:
Mid-size Sedan (also available as Coupe)
Target Audience:
Families, individuals seeking reliable and stylish transportation with a focus on value.
Competitive Analysis
Key Competitors:
Toyota Camry, Honda Accord, Nissan Altima, Ford Taurus, Chevrolet Malibu
Key Features
Vehicle Strengths:
Distinctive styling, comfortable ride, available V6 engine, good value proposition.
Manual Benefit:
Provides factory-level accuracy for DIY repairs and maintenance, saving significant costs over dealership service. Essential for owners who wish to maintain their vehicle's longevity and performance.
📋 Manual Details
Coverage Areas
Primary Regions:
North America, Europe, Asia
Specific Regions:
USA, Canada, UK, Japan
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Official Factory Service Manual (FSM) / Repair Manual Software
Language
Language:
English
Format
Format:
Digital Software (likely PDF or proprietary application)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine Mechanical (all variants), Fuel & Emissions Control, Ignition System, Cooling System, Lubrication System, Exhaust System, Manual & Automatic Transmissions
Chassis:
Suspension (Front & Rear), Steering System, Brake System (Front & Rear, ABS), Wheel & Tire Specifications
Electrical:
Power Distribution, Lighting System, Instrumentation, Wiper & Washer System, Horn, Audio System, HVAC Controls, Power Accessories (Windows, Locks, Mirrors), Body Control Modules, Engine Control Modules (ECM), SRS (Airbag) System
Body:
Exterior Body Panels, Interior Trim, Doors, Glass, Seats, Convertible Top (if applicable), Chassis & Frame
Procedures Included
Maintenance:
Scheduled Maintenance, Fluid Changes (Oil, Coolant, Brake, Transmission, Power Steering), Filter Replacements, Belt Adjustments/Replacements, Spark Plug Service
Diagnostics:
Troubleshooting Charts, DTC (Diagnostic Trouble Code) Definitions & Procedures, Component Testing (Electrical & Mechanical), Wiring Diagrams, Vacuum Diagrams
Repair:
Engine Overhaul (Top & Bottom End), Transmission Rebuild, Brake Caliper & Master Cylinder Replacement, Suspension Component Replacement (Struts, Control Arms, Bushings), Steering Rack Replacement, Electrical Component Diagnosis & Replacement, Body Panel Repair & Replacement
Special Procedures:
Timing Belt Replacement (critical for 4G63/4G93), Fuel Injector Cleaning & Testing, EGR System Service, ABS Bleeding Procedures
Technical Depth
Depth:
Comprehensive: Covers routine maintenance, diagnostics, component-level repair, and full system overhauls. Includes detailed specifications, torque values, and special tool requirements.
📊 Manual Specifications
File Format
Digital Format:
Likely a searchable PDF or a proprietary diagnostic software package with indexed content. High-resolution scans of original factory documentation are expected.
Print Quality
Print Readability:
Excellent (digital format allows for zoom and clear viewing of diagrams/schematics)
Binding Type
Binding:
N/A (Digital Software)
Paper Type
Paper Quality:
N/A (Digital Software)
⚙️ Engine Specifications
Primary Engine
Engine 1 Code:
4G63
Engine 1 Displacement:
2.0 Liters (1997cc)
Engine 1 Configuration:
Inline 4-cylinder, DOHC (16 valves)
Engine 1 Performance Hp:
Approx. 145 hp (NA), Up to 210 hp (Turbocharged variants - not common in all markets for 1999, but covered by 4G63 evolution)
Engine 1 Performance Torque:
Approx. 125 lb-ft (NA)
Engine 1 Fuel System:
Electronic Multi-Point Fuel Injection (MPI)
Engine 1 Fuel Type:
Unleaded Gasoline
Secondary Engine
Engine 2 Code:
4G93
Engine 2 Displacement:
1.8 Liters (1830cc)
Engine 2 Configuration:
Inline 4-cylinder, SOHC (16 valves)
Engine 2 Performance Hp:
Approx. 120-135 hp
Engine 2 Performance Torque:
Approx. 110-120 lb-ft
Engine 2 Fuel System:
Electronic Multi-Point Fuel Injection (MPI)
Tertiary Engine
Engine 3 Code:
6A12
Engine 3 Displacement:
2.5 Liters (2498cc)
Engine 3 Configuration:
V6 SOHC (24 valves)
Engine 3 Performance Hp:
Approx. 160-170 hp
Engine 3 Performance Torque:
Approx. 150-160 lb-ft
Engine 3 Fuel System:
Electronic Multi-Point Fuel Injection (MPI)
🔧 Transmission
Standard
Transmission Type Std:
5-Speed Manual Transmission
Optional
Transmission Type Opt:
4-Speed Automatic Transmission (INVECS-II with Fuzzy Logic for V6)
Features
Automatic Features:
Sportronic shifting (manual selection mode on some models), selectable drive modes (Power/Normal/Eco) on certain automatic transmissions.
Fluid Specs
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (Verify specific application in manual)
Automatic Transmission Fluid:
Diamond SP-III (or equivalent) - Crucial to use the correct fluid type.
📐 Dimensions
Exterior
Length:
Approx. 4750 mm (187.0 in)
Width:
Approx. 1770 mm (69.7 in)
Height:
Approx. 1400 mm (55.1 in) (Sedan)
Wheelbase:
Approx. 2635 mm (103.7 in)
Weights
Curb Weight:
Approx. 1350-1500 kg (2976-3307 lbs) depending on engine and trim
🛡️ Safety Features
Ratings
NHTSA Front Driver:
4-Star (1999 model year, results may vary)
NHTSA Front Passenger:
4-Star (1999 model year, results may vary)
Active Features
ABS:
Standard on most higher trims, optional on base models. Anti-lock Braking System.
Traction Control:
Optional on some V6 models.
Passive Features
Airbags:
Driver and Passenger Frontal Airbags (SRS - Supplemental Restraint System).
Seatbelts:
3-point inertia-reel seatbelts with pretensioners and load limiters for front occupants.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM Cassette/CD Player with optional amplifier and speaker upgrades. Basic analog controls.
Driver Assistance
Cruise Control:
Standard on most trims.
Connectivity
Bluetooth Support:
Not available from factory.
Usb Support:
Not available from factory.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months, whichever comes first (dependent on oil type and driving conditions). Refer to manual for specific recommendation.
Engine Oil Type:
API Service SN or newer, SAE 5W-30 or 5W-40 (check manual for specific viscosity based on climate)
Timing Belt Replacement Interval:
60,000 miles or 5 years (critical for 4G63/4G93 engines to prevent catastrophic damage if it breaks).
Spark Plug Replacement:
Every 60,000 miles (Platinum or Iridium recommended for longevity).
Fluid Specifications
Coolant Type:
Mitsubishi Diaqueen Super Long Life Coolant (Green) or equivalent OAT/HOAT coolant. Do NOT mix coolant types.
Brake Fluid Type:
DOT 3 or DOT 4.
Power Steering Fluid:
Dexron III ATF or equivalent (verify specific type in manual).
Known Issues
Common Problem 1:
Timing belt failure on 4G63/4G93 if not replaced at recommended intervals (interference engine).
Common Problem 2:
CV joint wear leading to clicking noise during turns.
Common Problem 3:
Water pump leaks (often replaced with timing belt service).
Common Problem 4:
Fuel pump failure (especially on higher mileage vehicles).
Common Problem 5:
HVAC system issues (blower motor resistors, blend door actuators).
📚 Vehicle History
Brand Heritage
Mitsubishi Legacy:
Mitsubishi Motors Corporation, a prominent Japanese automotive manufacturer with a history dating back to 1917 (though automotive division formalized later), known for innovation and performance (e.g., Lancer Evolution).
Model Evolution
Galant Generations:
The 1999 Galant is part of the sixth generation (E50/E70/E80 series, 1992-1998 in most markets, with the 1999 model being a carry-over/minor facelift for some regions, or part of the 7th generation depending on market rollout interpretation for specific model years). Known for its distinctive styling and a move towards more aerodynamic designs.
Production
Manufacturing Locations:
Japan (Mizushima Plant), North America (Illinois, USA - Diamond-Star Motors)
Production Years For Model Code:
1993-1998 (Japan/Global), 1994-1998 (North America); 1999 often represents a carry-over or specific market variant of the previous generation or early introduction of the next generation.
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Galant models have historically been recognized by automotive publications for value and features, though not a consistent 10Best winner in this generation.
Ratings
Consumer Reports Reliability:
Variable; early models of this generation often had average to below-average reliability scores, improving in later years. Consult specific year reports for detailed analysis.
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