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Mitsubishi Galant 1989 Service Repair Manual

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The Mitsubishi Galant, chassis code E3_A, represents a significant entry in the mid-size sedan market, produced for the 1989 model year. Known for its sleek, aerodynamic styling and comfortable ride,...
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Mitsubishi Galant 1989 Service Repair Manual
The Mitsubishi Galant, chassis code E3_A, represents a significant entry in the mid-size sedan market, produced for the 1989 model year. Known for its sleek, aerodynamic styling and comfortable ride, this generation of the Galant offered a compelling package that included a range of engine options, such as the 2.0L 4G37 and the potent 4G63T turbocharged engine, paired with either a 5-speed manual or a 3-speed automatic transmission. Its engineering quality and reliability made it a competitive choice against contemporaries like the Toyota Camry and Honda Accord, with optional features like Anti-lock Braking System (ABS) and a sophisticated suspension contributing to its appeal. This comprehensive service and repair manual, presented in English, is designed to guide professional technicians and experienced DIY enthusiasts through the maintenance and repair of the 1989 Mitsubishi Galant. It covers all major systems, including powertrain, chassis, and body/interior, detailing everything from scheduled maintenance procedures and fluid specifications to in-depth diagnostics, troubleshooting, and component overhaul. With over 1000 pages of information, including factory specifications, wiring diagrams, and disassembly/assembly instructions, this manual serves as an essential resource for ensuring the optimal performance and longevity of your vehicle.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Year:
1989
Chassis Code:
E3_A
Codes
Engine Codes:
4G37, 4G63, 4G63T (optional)
👋 Introduction
Market Position
Segment:
Mid-size sedan
Competitive Analysis
Competitors 1989:
Toyota Camry, Honda Accord, Nissan Maxima, Ford Taurus, Chevrolet Lumina
Key Features
Distinguishing Features:
Known for its sleek styling, comfortable ride, and available turbocharged engine (GSR/GT models). This generation marked a significant step forward in Mitsubishi's global automotive presence.
Target Audience
Audience:
Professional technicians and DIY enthusiasts with a basic understanding of automotive mechanics and electronics.
📋 Manual Details
Coverage Areas
Market Coverage:
Global (specific regional variations may apply)
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, engine fuel and emissions, engine cooling, engine lubrication, engine electrical, ignition system, exhaust system, transmission (manual and automatic), clutch, driveline, axles, differentials.
Chassis:
Suspension (front and rear), steering system, braking system (front and rear disc/drum), wheels, tires.
Body And Interior:
Body construction, exterior panels, doors, hood, trunk lid, windows, interior trim, seats, HVAC system (heating, ventilation, air conditioning), body electrical systems, lighting, wiring diagrams, fuses, relays.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, fluid checks and changes, filter replacements, lubrication, inspections.
Diagnostics And Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting, electrical circuit testing, component testing.
Repair And Overhaul:
Engine repair and overhaul, transmission repair, brake system overhauls, suspension component replacement, steering system repair, body panel repair, electrical component repair.
Disassembly And Assembly:
Step-by-step procedures for removing, inspecting, cleaning, and reinstalling all major components and sub-assemblies.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to advanced engine and transmission rebuilds. Includes factory specifications and tolerances.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Full Printable
Zoom Capabilities:
Zoom IN/OUT enabled for detailed viewing
Binding Type
Binding:
Digital Download (N/A for print)
Paper Type
Paper Type:
N/A (Digital)
Requirements
Software Requirements:
Adobe PDF Reader, WinZip (for potential archives)
Compatibility:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine 1:
2.0L SOHC Inline-4 (4G37)
Engine 1 Displacement:
1997 cc
Engine 1 Power:
Approx. 98 hp @ 5500 rpm
Engine 1 Torque:
Approx. 120 lb-ft @ 3500 rpm
Optional Engine
Engine 2:
2.0L DOHC Turbocharged Inline-4 (4G63T)
Engine 2 Displacement:
1997 cc
Engine 2 Power:
Approx. 170 hp @ 6000 rpm (varies by market and boost pressure)
Engine 2 Torque:
Approx. 185 lb-ft @ 3000 rpm (varies by market and boost pressure)
Fuel System
Fuel Delivery:
Multi-point Electronic Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline (87 octane recommended for naturally aspirated, higher octane for turbo models)
Performance
Turbocharger System:
Garrett or Mitsubishi-sourced turbocharger on 4G63T models, with intercooler.
🔧 Transmission
Standard
Transmission 1:
5-speed Manual Transmission
Optional
Transmission 2:
3-speed Automatic Transmission (with lock-up torque converter)
Features
Automatic Transmission Control:
Electronic control for shift points on some automatic transmissions.
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or 80W-90 gear oil (specific Mitsubishi specification may apply, e.g., DiaQueen)
Automatic Transmission Fluid:
Dexron II or equivalent (specific Mitsubishi specification may apply, e.g., DiaQueen ATF-SP)
📐 Dimensions
Exterior
Length:
Approx. 4575 mm (179.9 in)
Width:
Approx. 1725 mm (67.9 in)
Height:
Approx. 1375 mm (54.1 in)
Wheelbase:
Approx. 2600 mm (102.4 in)
Weights
Curb Weight:
Approx. 1200-1400 kg (2645-3086 lbs) depending on engine and trim
Gross Vehicle Weight Rating:
Varies by model (check vehicle placard)
Cargo
Trunk Capacity:
Approx. 0.45 cubic meters (16 cubic feet) - may vary
🛡️ Safety Features
Ratings
Crash Test Ratings:
Limited comprehensive safety ratings available for this era. Emphasis on passive safety features.
Active Features
Braking System:
Front ventilated disc brakes, rear drum brakes (standard). Optional front and rear disc brakes on higher trims/turbo models. Optional ABS (Anti-lock Braking System).
Passive Features
Restraints:
Three-point seatbelts with pre-tensioners (driver's side), lap belts (rear passengers), optional driver and passenger airbags (rare for the era, check specific vehicle).
Body Structure:
Reinforced passenger compartment, crumple zones.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player. Optional CD player on higher trims. Speaker configurations vary.
Driver Assistance
Cruise Control:
Optional, typically on higher trim levels.
ABS:
Optional Anti-lock Braking System (ABS) available on select models.
Connectivity
Bluetooth Usb:
Not available on this model year. Aftermarket solutions are possible.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first (typical for the era).
Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months.
Spark Plug Replacement:
Every 30,000 miles (48,000 km) - use recommended type.
Timing Belt Replacement:
Every 60,000 miles (96,000 km) or 5 years for 4G63/4G63T engines. The 4G37 engine may use a timing chain, which is typically maintenance-free but requires inspection.
Fluid Specifications
Engine Oil Type:
API SG or SH, SAE 10W-30 or 10W-40 (refer to manual for exact specification and viscosity based on climate).
Coolant Type:
Ethylene Glycol based antifreeze (e.g., Mopar or similar green coolant), 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Power Steering Fluid:
ATF Dexron II or equivalent.
Known Issues
Common Problems:
Rust on body panels (wheel wells, rocker panels), aging rubber components (hoses, seals, bushings), potential for head gasket failure on high-mileage turbo models, electronic control unit (ECU) issues on some models.
Maintenance Tips:
Regularly check and replace all fluids, inspect rubber components, address rust promptly. For turbo models, ensure proper maintenance of the turbo system and intercooler.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
Founded in 1970, Mitsubishi Motors Corporation (MMC) is a Japanese automotive manufacturer with a history of producing reliable and technologically advanced vehicles.
Model Evolution
Galant E3 Generation:
The E3_A generation Galant, produced from 1987 to 1993, was a significant redesign featuring aerodynamic styling and a more sophisticated chassis. It introduced advanced technologies for its time.
Production
Manufacturing Locations:
Primarily Japan. Some models may have been assembled in other countries depending on market.
Sales Performance:
The Galant was a strong seller in many global markets, particularly in North America and Europe, offering a good balance of performance, comfort, and value.
🏆 Awards & Recognition
Recognitions
Automotive Journalism Awards:
While specific awards for the 1989 Galant are not prominently documented, the model was generally well-regarded for its styling and performance, contributing to Mitsubishi's growing reputation in international markets.
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