Mitsubishi Galant 1996 Service Repair Manual

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Distributeur:

UGS: 149009

Mots clés: 1996 Car Cars Galant Misc Mitsubishi

Variantes de produits

Description

The Mitsubishi Galant, produced in 1996, is a mid-size sedan known for its aerodynamic styling and comfortable interior, appealing to families and individuals seeking reliable transportation with a touch of sportiness. This generation offered a range of responsive engines, including a 1.8L SOHC, a 2.0L DOHC, a 2.0L V6, and the powerful 2.0L V6 Twin Turbo (VR-4 model), paired with either a 5-speed manual or a 4-speed automatic transmission. Many variants also featured available All-Wheel Drive, enhancing its driving dynamics. The Galant provided a good balance of performance, comfort, and value within its competitive segment. This comprehensive factory service manual provides in-depth guidance for the maintenance and repair of your 1996 Mitsubishi Galant. It covers all major vehicle systems, including detailed procedures for engine mechanical and electrical components, fuel, transmission, drivetrain, suspension, steering, brakes, and the complete electrical system. You will find information on scheduled maintenance, diagnostic troubleshooting, component repair and overhaul, as well as essential technical specifications and wiring diagrams. This manual is designed to assist owners, mechanics, and technicians in effectively maintaining, diagnosing, and repairing all aspects of the vehicle, ensuring its optimal performance and longevity.

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Galant

Year:

Codes

Chassis Code:

E3_A, E3_9

Engine Codes:

4G93 (1.8L SOHC), 4G63 (2.0L DOHC MPI), 6A12 (2.0L V6 SOHC MPI), 6A12TT (2.0L V6 Twin Turbo MPI)

👋 Introduction

Market Position

Segment:

Mid-size sedan.

Target Audience:

Families and individuals seeking reliable and comfortable transportation with a sporty driving experience.

Competitive Analysis

Competitors:

Honda Accord, Toyota Camry, Nissan Altima, Mazda 626, Ford Taurus.

Key Features

Design:

Aerodynamic styling, spacious interior, available all-wheel drive (AWD) on some variants.

Performance:

Responsive engines, including a potent V6 and an available twin-turbo V6 (VR-4 model), balanced handling.

Value Proposition:

Good balance of performance, comfort, and reliability for its class.

📋 Manual Details

Coverage Areas

Coverage:

Comprehensive service and repair for all major vehicle systems.

Page Count

Pages:

Estimated 1000+ pages (typical for a full factory service manual)

Manual Type

Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, block, crankshaft, connecting rods, pistons, timing belt/chain, valve train.

Engine Electrical:

Ignition system, starter motor, alternator, battery, charging system, engine control unit (ECU), sensors (crankshaft position, camshaft position, MAP, TPS, O2), fuel injection system.

Fuel System:

Fuel tank, fuel pump, fuel lines, fuel filter, fuel injectors, fuel pressure regulator.

Transmission Manual:

Clutch, gearbox assembly, gear shifting mechanisms, removal and installation.

Transmission Automatic:

Torque converter, transmission control unit (TCU), valve body, planetary gear sets, hydraulic circuits, removal and installation.

Drivetrain:

Driveshafts, CV joints, differential, front and rear axles.

Suspension:

Front suspension (MacPherson struts), rear suspension (multi-link), control arms, springs, shock absorbers, stabilizers.

Steering:

Steering column, steering rack, power steering pump, hydraulic lines, steering wheel.

Brakes:

Front and rear brakes (disc/drum configurations), ABS system, brake calipers, rotors, pads, master cylinder, brake lines, parking brake.

Electrical System:

Wiring diagrams, fuses, relays, lighting (headlights, taillights, interior), power windows, power locks, mirrors, wipers, horn, climate control blower motor.

HVAC:

Air conditioning system, heater core, blower motor, climate control panel, refrigerant recharge.

Body And Frame:

Body panel removal/installation, door mechanisms, hood, trunk, bumpers, glass replacement, interior trim.

Exhaust System:

Exhaust manifold, catalytic converter, mufflers, exhaust pipes.

Cooling System:

Radiator, water pump, thermostat, coolant hoses, cooling fan.

Procedures Included

Scheduled Maintenance:

Oil changes, filter replacements, fluid checks and changes, spark plug replacement, timing belt replacement intervals.

Diagnostic Troubleshooting:

Step-by-step diagnostic procedures for common and uncommon issues, including DTC (Diagnostic Trouble Code) interpretation.

Component Repair:

Detailed instructions for removing, inspecting, repairing, and reinstalling major components and sub-assemblies.

Overhaul:

Complete engine and transmission overhaul procedures with specifications.

Wiring Diagrams:

Comprehensive electrical wiring schematics for all vehicle systems.

Specifications Data:

Torque specifications, clearances, fluid capacities, timing specifications, etc.

Special Tools:

Identification and usage instructions for specialized tools required for specific repairs.

Technical Depth

Depth:

Factory-level diagnostic and repair procedures, suitable for professional technicians but accessible to experienced DIY enthusiasts.

📊 Manual Specifications

File Format

Quality:

High-resolution scans, searchable text (OCR'd), printable pages.

Print Quality

Resolution:

Clear and legible text and diagrams.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine 1 Variant:

1.8L SOHC 16-valve Inline-4 (4G93)

Engine 1 Displacement:

1830 cc

Engine 1 Power:

Approximately 110-120 hp

Engine 1 Torque:

Approximately 120-130 lb-ft

Engine 2 Variant:

2.0L DOHC 16-valve MPI Inline-4 (4G63)

Engine 2 Displacement:

1997 cc

Engine 2 Power:

Approximately 140-150 hp

Engine 2 Torque:

Approximately 130-140 lb-ft

Engine 3 Variant:

2.0L SOHC 24-valve MPI V6 (6A12)

Engine 3 Displacement:

1998 cc

Engine 3 Power:

Approximately 140-150 hp

Engine 3 Torque:

Approximately 130-140 lb-ft

Engine 4 Variant:

2.0L V6 Twin Turbo MPI (6A12TT - VR-4)

Engine 4 Displacement:

1998 cc

Engine 4 Power:

Approximately 240 hp

Engine 4 Torque:

Approximately 250-260 lb-ft

Performance

Fuel Type:

Unleaded Gasoline

Fuel System

Injection Type:

Multi-Point Fuel Injection (MPI)

Fuel Octane Rating:

87 octane minimum (91 recommended for V6 Twin Turbo)

🔧 Transmission

Standard

Transmission Type Standard:

5-speed Manual Transmission

Optional

Transmission Type Optional:

4-speed Automatic Transmission (INVECS-II)

Features

Transmission Features:

Available All-Wheel Drive (AWD) with viscous coupling center differential, especially on VR-4 models. Sportronic (manual shift mode) on some automatic transmissions.

Fluid Specifications

Manual Transmission Fluid:

API GL-4, SAE 75W-90

Automatic Transmission Fluid:

DIAQueen ATF SP-III or equivalent

📐 Dimensions

Exterior

Length:

Approximately 4660 mm (183.5 in)

Width:

Approximately 1750 mm (68.9 in)

Height:

Approximately 1390 mm (54.7 in) for coupe, 1420 mm (55.9 in) for sedan

Wheelbase:

Approximately 2700 mm (106.3 in)

Weights

Curb Weight:

Approximately 1300-1550 kg (2866-3417 lbs) depending on trim and drivetrain

Gross Vehicle Weight Rating:

Varies by model, typically around 1800-2000 kg

Cargo

Trunk Volume:

Approximate: Sedan - 14.5 cu ft, Coupe - 10.3 cu ft

🛡️ Safety Features

Ratings

NHTSA Driver Side Impact:

Not explicitly rated by NHTSA for 1996 model year publicly available data, but generally considered safe for its era.

IIHS Crash Test Performance:

Information not readily available for specific 1996 IIHS ratings.

Active Features

Anti-lock Braking System (ABS) available on most models, standard on some higher trims.

Traction Control:

Traction Control System (TCS) available on higher performance models (e.g., VR-4).

Passive Features

Airbags:

Driver and passenger front airbags.

Seatbelts:

3-point front and rear seatbelts, pretensioners for front seatbelts.

Rollover Protection:

Reinforced body structure for side impact protection.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM stereo cassette player with optional CD changer. Speaker configurations vary by trim.

Climate Control:

Manual or automatic climate control systems available, depending on trim level.

Driver Assistance

Cruise Control:

Standard on most trims.

Connectivity

Connectivity Features:

Limited by era; primarily focused on basic audio and vehicle controls. No integrated Bluetooth or smartphone connectivity.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first.

Engine Oil Filter Replacement:

At every oil change.

Air Filter Replacement:

Every 15,000 miles (24,000 km) or annually.

Spark Plug Replacement:

Every 60,000 miles (96,000 km) for standard plugs, or 100,000 miles (160,000 km) for platinum-tipped plugs.

Timing Belt Replacement:

Every 60,000 miles (96,000 km) or 5 years, whichever comes first (critical for interference engines).

Fluid Specifications

Engine Oil Type:

API SG, SJ, or ILSAC GF-2, SAE 5W-30 or 10W-30 (check owner's manual for specific climate recommendations).

Coolant Type:

Ethylene glycol based antifreeze, 50/50 mixture with distilled water.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Power Steering Fluid:

Automatic Transmission Fluid (ATF) Dexron II or equivalent.

Known Issues

Engine Issues:

Timing belt failure (if not replaced on schedule), head gasket leaks on some V6 engines, oil leaks from valve cover gaskets and front crankshaft seal.

Transmission Issues:

Automatic transmission failure or harsh shifting (often due to fluid degradation or solenoid issues), clutch wear on manual transmissions.

Suspension Issues:

Worn ball joints, control arm bushings, and tie rod ends; premature wear of struts/shocks.

Electrical Issues:

Corroded ground points, failing power window motors, HVAC blower resistor failure, intermittent dashboard warning lights.

Rust:

Susceptible to rust in areas with road salt, particularly around wheel arches, rocker panels, and subframes.

📚 Vehicle History

Brand Heritage

Heritage:

Mitsubishi Motors Corporation, a Japanese multinational automotive manufacturer with a history dating back to 1917.

Model Evolution

Generation:

Fifth Generation (1991-1995 for some markets, updated for 1996 onwards in North America as a facelifted model)

Major Updates 1996:

Facelift including revised front and rear styling, updated interior features, and engine improvements. Introduction of the powerful 6A12TT V6 Twin Turbo engine for the VR-4 model.

Production

Manufacturing Location:

Japan

Production Years:

Globally: 1991-1999 (specific generation details may vary by market).

🏆 Awards & Recognition

Recognitions

Awards And Accolades:

While no specific prominent awards are widely cited for the 1996 model, the Galant generation generally received positive reviews for its styling, performance (especially VR-4), and handling in its class during the mid-1990s.