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Mitsubishi Galant 1989-1993 Workshop Manual

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This comprehensive workshop manual covers the Mitsubishi Galant models produced between 1989 and 1993, identified by chassis codes E33A, E35A, E38A, E39A, and E37A, and equipped with engine codes 4G37,...
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UGS: 148606
Mitsubishi Galant 1989-1993 Workshop Manual
This comprehensive workshop manual covers the Mitsubishi Galant models produced between 1989 and 1993, identified by chassis codes E33A, E35A, E38A, E39A, and E37A, and equipped with engine codes 4G37, 4G61, 4G63, or 4G67. The Galant, a respected mid-size sedan, was known for its aerodynamic design, reliable engineering, and for the performance-oriented VR-4 variant, which featured a turbocharged engine and all-wheel drive. Recognized on Car and Driver's 10 Best list in 1989, these vehicles offered a blend of sportiness and comfort, making them a notable presence in their segment. This manual serves as an essential resource for maintaining and repairing these vehicles, detailing their advanced technology for the era and their robust construction. The scope of this English-language manual is extensive, providing over 1000 pages of detailed workshop repair and maintenance information, alongside thorough troubleshooting and diagnostic procedures. It covers all major systems, including the engine, transmission (manual and automatic), drivetrain, suspension, brakes, steering, electrical systems, fuel system, cooling, exhaust, HVAC, and body/interior components. Included are step-by-step repair instructions, overhaul procedures, installation guidelines, and diagnostic flowcharts. This expert-level resource is designed to assist owners, mechanics, and technicians in effectively maintaining, diagnosing, and repairing their Mitsubishi Galant, ensuring its longevity and optimal performance.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Years Covered:
1989-1993
Codes
Chassis Code Range:
E33A, E35A, E38A, E39A, E37A
Engine Code Range:
4G37, 4G61, 4G63, 4G67
👋 Introduction
Market Position
Segment:
Mid-size sedan, known for reliability and sporty handling
Competitive Analysis
Competitors:
Honda Accord, Toyota Camry, Ford Taurus, Chevrolet Lumina
Key Features
Features Of Vehicle:
Front-wheel drive, optional all-wheel drive (E39A), available V6 engines, independent suspension
Manual Value Proposition
Value:
Essential resource for DIY repairs, preventative maintenance, and restoring the vehicle
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop repair and maintenance
Secondary Coverage:
Troubleshooting and diagnostics
Page Count
Estimated Page Count:
1000+
Manual Type
Type:
Comprehensive Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Detailed overhaul, diagnostics, timing, cooling, lubrication
Transmission:
Manual and Automatic: repair, overhaul, fluid, diagnostics
Drivetrain:
Front-wheel drive, 4WD systems (if applicable), axle, CV joints
Suspension:
Front and rear suspension, shock absorbers, springs, alignment
Brakes:
Front and rear brake systems (disc/drum), ABS (if equipped), hydraulics
Steering:
Power steering system, steering column, rack and pinion
Electrical:
Complete wiring diagrams, starter, alternator, ignition, lighting, accessories
Fuel System:
Fuel injection systems (MPI/EFI), fuel pump, injectors, fuel tank
Cooling System:
Radiator, water pump, thermostat, fan, coolant specifications
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, piping
HVAC:
Heating, Ventilation, and Air Conditioning systems
Body And Interior:
Body panel removal/installation, interior trim, seats
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, tune-ups
Troubleshooting:
Diagnostic flowcharts, symptom-based problem identification
Repair:
Component-specific repair procedures, torque specifications, clearances
Overhaul:
Complete engine, transmission, and major component rebuilds
Installation:
Component installation and replacement guidelines
Technical Depth
Depth:
Expert level, suitable for professional technicians and advanced DIYers
Detail Level:
Includes detailed diagrams, exploded views, specifications, and service bulletins
📊 Manual Specifications
File Format
Searchability:
Searchable PDF text
Printability:
Printable pages
Print Quality
Quality:
High-resolution scans, clear text and images
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine 1 Code:
4G37
Engine 1 Displacement:
1.8 Liters (1834cc)
Engine 1 Configuration:
Inline 4-cylinder, SOHC
Engine 1 Fuel Delivery:
Multi-point Fuel Injection (MPI)
Secondary Engine
Engine 2 Code:
4G63
Engine 2 Displacement:
2.0 Liters (1997cc)
Engine 2 Configuration:
Inline 4-cylinder, DOHC, 16-valve
Engine 2 Turbocharged:
Yes (e.g., Galant VR-4)
Tertiary Engine
Engine 3 Code:
6G72
Engine 3 Displacement:
3.0 Liters (2972cc)
Engine 3 Configuration:
V6, SOHC
Performance
Engine 1 Horsepower:
Approx. 100-115 hp
Engine 2 Horsepower:
Approx. 140-150 hp (non-turbo), 200-220 hp (turbocharged)
Engine 3 Horsepower:
Approx. 150-170 hp
Fuel System
Injection Type:
Electronic Fuel Injection (EFI / MPI)
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Transmission Type 1:
5-Speed Manual
Optional
Transmission Type 2:
4-Speed Automatic
Features
AWD System:
Full-time 4-Wheel Drive with Active Yaw Control (AYC) on VR-4 models
Clutch Type:
Hydraulic actuated diaphragm spring clutch
📐 Dimensions
Exterior
Length:
Approx. 176.6 - 182.7 inches (4485 - 4640 mm)
Width:
Approx. 67.5 - 69.1 inches (1715 - 1755 mm)
Height:
Approx. 53.5 - 54.9 inches (1360 - 1395 mm)
Wheelbase:
Approx. 102.4 inches (2600 mm)
Weights
Curb Weight:
Approx. 2800 - 3500 lbs (1270 - 1588 kg)
🛡️ Safety Features
Ratings
Crash Test Data:
Limited official ratings from this era, but generally considered robust for its class
Active Features
ABS:
Available Anti-lock Braking System (ABS) on some models
Passive Features
Airbags:
Driver-side airbag typically standard, passenger airbag optional or unavailable
Seatbelts:
Three-point seat belts with pretensioners
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional CD player
Climate Control:
Manual or Automatic Climate Control (ACC) on higher trims
Driver Assistance
Cruise Control:
Standard on most models
Connectivity
Phone Integration:
Not applicable for the era
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months (refer to manual for specific engine/oil type)
Spark Plug Replacement:
Approx. 30,000 miles
Timing Belt Replacement:
Approx. 60,000 miles or 4 years (critical for interference engines like 4G63/6G72)
Fluid Specifications
Engine Oil Type:
API SG/SH, SAE 10W-30 or 5W-30 (check manual for specific climate/engine)
Transmission Fluid Manual:
GL-4 Manual Transmission Fluid
Transmission Fluid Automatic:
Dexron II or equivalent
Coolant:
Ethylene Glycol based antifreeze, 50/50 mix with distilled water
Brake Fluid:
DOT 3
Known Issues
Engine Issues:
Timing belt failure (if not replaced), oil leaks, sensor failures
Transmission Issues:
Automatic transmission slippage, manual clutch wear
Electrical Issues:
Wiring harness degradation, sensor faults, power window motors
Suspension Issues:
Worn bushings, ball joints, and tie rod ends
Common Repairs
Routine:
Spark plugs, ignition wires, fuel filter, air filter, timing belt replacement
📚 Vehicle History
Brand Heritage
Brand Focus:
Mitsubishi Motors known for engineering, particularly in powertrain and 4x4 technology
Model Evolution
Generation Covered:
Fourth Generation (1987-1993), codenamed E3_A
Design Philosophy:
Aerodynamic styling, advanced technology for its time, emphasis on performance and comfort
Production
Manufacturing Location:
Japan
Key Variant:
Galant VR-4 (E39A) with turbocharged engine and AWD
🏆 Awards & Recognition
Recognitions
Car And Driver:
Car and Driver 10 Best list for 1989
Import Performance:
Praised for its performance and handling, especially the VR-4 variant
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