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Mitsubishi Galant Complete Workshop Service Repair Manual 1988 1989 1990 1991 1992 1993

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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Generation: E3_A / E3_A_L / E3_A_X (8th Generation) Codes Chassis Codes: E31A, E32A, E33A, E34A, E35A, E38A, E39A 👋 Introduction Market Position...
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UGS: 179910
Mitsubishi Galant Complete Workshop Service Repair Manual 1988 1989 1990 1991 1992 1993
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Generation:
E3_A / E3_A_L / E3_A_X (8th Generation)
Codes
Chassis Codes:
E31A, E32A, E33A, E34A, E35A, E38A, E39A
👋 Introduction
Market Position
Segment:
Mid-size sedan
Target Audience:
Individuals seeking reliable, comfortable, and often performance-oriented transportation. DIY mechanics and fleet maintenance.
Competitive Analysis
Competitors:
Toyota Camry, Honda Accord, Ford Taurus, Chevrolet Lumina, Nissan Maxima, Mazda 626, Subaru Legacy.
Key Selling Points:
Stylish design, often available with powerful V6 engines, optional all-wheel drive (AWD) on some models, good value proposition.
Key Features
Design Era:
Aerodynamic styling typical of late 1980s/early 1990s automotive design.
Powertrain Options:
Diverse engine options including efficient 4-cylinders and powerful V6 engines, with both FWD and AWD drivetrains.
Interior Comfort:
Comfortable seating, well-appointed interior for its class, good ergonomics.
📋 Manual Details
Coverage Areas
Manual Type:
Complete Workshop Service Repair Manual
Language:
English
Format:
Downloadable Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, block, crankshaft, pistons, connecting rods, camshafts, timing system, lubrication system, cooling system, fuel system, exhaust system, emissions control.
Engine Electrical:
Ignition system, starting system, charging system, engine control system (ECU), sensors, actuators, wiring diagrams.
Transmission Manual:
Clutch system, manual gearbox assembly, shift mechanism, maintenance, repair.
Transmission Automatic:
Automatic transmission assembly, valve body, torque converter, hydraulic control, maintenance, repair, troubleshooting.
Drivetrain:
Front-wheel drive (FWD) system, drive shafts, constant velocity (CV) joints, differentials, rear suspension components (for AWD variants).
Suspension:
Front suspension (MacPherson strut), rear suspension (independent multi-link or independent beam axle depending on model), shock absorbers, springs, control arms, bushings, alignment specifications.
Steering:
Power steering system, steering rack/gearbox, steering column, tie rods, wheel alignment.
Brakes:
Front and rear disc brakes, drum brakes (rear on some models), hydraulic system, ABS (Anti-lock Braking System) components, brake pads, rotors, calipers, master cylinder, booster, parking brake.
Body Exterior:
Body panel repair, doors, hood, trunk lid, bumpers, glass replacement, weatherstripping, chassis structure.
Body Interior:
Dashboard, seats, door panels, trim components, headliner, carpeting, HVAC system (interior components).
Electrical Body:
Lighting system (headlights, taillights, interior lights), power windows, power door locks, mirrors, wipers, horn, audio system, instrument cluster, warning lights.
HVAC:
Heating, ventilation, and air conditioning system components, refrigerant, compressor, condenser, evaporator, blower motor, control panel.
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel injectors, fuel pressure regulator, fuel lines, evaporative emission control (EVAP).
Exhaust System:
Exhaust manifolds, catalytic converter, mufflers, pipes, hangers, O2 sensors.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement, brake inspections.
Diagnostics Troubleshooting:
Identification of common problems, diagnostic trouble codes (DTCs), step-by-step troubleshooting guides for various systems, electrical diagnostics.
Repair Rebuild:
Detailed instructions for disassembling, inspecting, repairing, and reassembling major components and systems (e.g., engine rebuild, transmission overhaul, brake caliper replacement).
Component Replacement:
Step-by-step guides for replacing individual parts such as alternators, starters, radiators, fuel pumps, CV axles, suspension components, etc.
Wiring Diagrams:
Comprehensive electrical wiring schematics for all major vehicle systems, including engine, body, chassis, and accessories.
Torque Specifications:
Precise torque values for all critical fasteners, ensuring proper assembly and preventing damage.
Special Tools:
Identification and usage instructions for any specialized tools required for specific repair procedures.
Technical Depth
Depth Level:
Comprehensive coverage from basic maintenance to complete engine and transmission rebuilds, suitable for both DIY enthusiasts and professional mechanics.
📊 Manual Specifications
File Format
File Type:
Digital Download (PDF is most common for this era of manuals)
Searchability:
Likely includes searchable text for quick information retrieval.
Print Quality:
Dependent on source scan quality, but intended for printing at home or professionally.
Binding Type
Binding:
Not Applicable (Digital Format)
Paper Type
Paper:
Not Applicable (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
4G63 (2.0L SOHC/DOHC I4), 6G72 (3.0L SOHC/DOHC V6)
Displacement 4Cyl:
1997 cc (2.0 Liters)
Displacement V6:
2968 cc (3.0 Liters)
Valve Configuration 4Cyl:
SOHC (Single Overhead Cam) 12-valve or DOHC (Double Overhead Cam) 16-valve
Valve Configuration V6:
SOHC 24-valve or DOHC 24-valve
Performance
Horsepower 4Cyl Base:
Approx. 100-135 hp (depending on tuning and market)
Horsepower 4Cyl Turbo Gsr:
Approx. 190-200 hp (for AWD GSR models)
Horsepower V6 Base:
Approx. 140-170 hp
Horsepower V6 Performance:
Approx. 170-200 hp (for higher trim V6 models)
Torque 4Cyl Base:
Approx. 120-130 lb-ft
Torque 4Cyl Turbo Gsr:
Approx. 190-200 lb-ft
Torque V6 Base:
Approx. 170-190 lb-ft
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual Transaxle
Optional
Optional Transmission:
4-speed Automatic Transaxle
Features
AWD Availability:
Available on select models (e.g., GSR, Eterna)
Transmission Fluid Spec:
Refer to manual for specific types (e.g., Dexron II/III for automatic, GL-4 for manual), capacity varies by type.
📐 Dimensions
Exterior
Length:
Approx. 4600-4750 mm (depending on model/market)
Width:
Approx. 1700-1750 mm
Height:
Approx. 1350-1400 mm
Wheelbase:
Approx. 2600 mm
Weights
Curb Weight:
Approx. 1300-1550 kg (depending on engine and trim)
🛡️ Safety Features
Ratings
NHTSA Ratings:
Varies by market and specific testing protocols; likely not comprehensively rated by modern standards.
Active Features
ABS:
Available on most models, standard on higher trims.
Traction Control:
Rarely available on this generation.
Passive Features
Airbags:
Driver airbag standard on later models, passenger airbag optional/available on some.
Seatbelts:
Three-point seatbelts with pretensioners on front seats.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional CD player on higher trims. Speaker count varies.
Climate Control:
Manual or automatic climate control depending on trim level.
Driver Assistance
Cruise Control:
Available on most models.
Connectivity
Cellular Connectivity:
Not applicable to this era.
Usb Ports:
Not applicable to this era.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months (refer to manual for specific grade).
Air Filter Replacement:
Every 15,000-30,000 miles or as needed based on driving conditions.
Spark Plug Replacement:
Every 30,000-60,000 miles, depending on plug type.
Timing Belt Replacement:
Critical for 4G63 engines; typically every 60,000-100,000 miles or 5-7 years. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil:
Refer to manual: Likely 5W-30 or 10W-30 API SG or higher, capacity approx. 4-5 quarts with filter.
Coolant:
Ethylene glycol based, 50/50 mix with distilled water. Capacity approx. 6-8 quarts.
Brake Fluid:
DOT 3 or DOT 4.
Power Steering Fluid:
Refer to manual, often ATF Dexron II/III compatible.
Known Issues
Engine 4G63 Non Turbo:
Potential head gasket leaks, oil consumption, timing belt service is crucial.
Engine V6:
Valve cover gasket leaks, potential intake manifold gasket issues, timing belt service is crucial.
Transmission Automatic:
Sluggish shifting, torque converter issues, potential solenoid problems.
Suspension:
Worn ball joints, tie rod ends, strut mounts due to age and mileage.
Electrical:
Corroded grounds, failing power window motors, climate control panel issues, brittle wiring insulation.
Rust:
Common in areas with salt exposure, particularly wheel wells, rocker panels, and subframes.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
Japanese manufacturer with a history of engineering, particularly in performance vehicles and 4x4 systems.
Model Evolution
Galant Lineage:
The Galant nameplate has a long history, with this E3_A generation being a significant evolution, often considered one of the sportier sedans of its era.
Generations Prior:
Preceded by the E1_A generation (1983-1987) and followed by the E5_A/E7_A/E8_A generation (1993-1998).
Production
Production Years Covered:
1988, 1989, 1990, 1991, 1992, 1993
Manufacturing Locations:
Primarily Japan, with assembly in other regions possible.
🏆 Awards & Recognition
Recognitions
Car And Driver Ten Best:
Some Galant variants, particularly performance-oriented ones like the VR-4 (if applicable to the specific market for this manual's coverage), were often well-regarded by automotive press for their performance and handling.
Motor Trend Car Of The Year:
Not typically a winner, but often considered a strong contender in its segment.
Certifications
Emisiones Standards:
Compliant with relevant EPA/ CARB (for US market) or equivalent regional emissions standards of the era.
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