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Mitsubishi Galant 2006 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Year: 2006 Generation: E15A Market: North America 👋 Introduction Market Position Segment: Mid-size sedan Target Audience: DIY enthusiasts, independent repair shops, owners...
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Mitsubishi Galant 2006 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Year:
2006
Generation:
E15A
Market:
North America
👋 Introduction
Market Position
Segment:
Mid-size sedan
Target Audience:
DIY enthusiasts, independent repair shops, owners seeking detailed service information
Competitive Analysis
Competitors:
Toyota Camry, Honda Accord, Nissan Altima, Ford Fusion, Chevrolet Malibu
Key Features
Vehicle Strengths:
Reliability, comfortable ride, often available with V6 engines, practical interior space
Manual Value Proposition:
Empowers owners to perform maintenance and repairs, saving money and extending vehicle life; provides professional-level diagnostic information
📋 Manual Details
Coverage Areas
Content Type:
Complete Factory Service Repair Manual
Page Count:
Hundreds of Pages (Exact count not specified, but implies comprehensive)
Manual Type:
Workshop Service Repair Manual
Language:
English
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, cylinder head, block, crankshaft, pistons, connecting rods, timing system, lubrication system, cooling system
Engine Management:
Fuel injection system (MPI), ignition system, emission control systems, sensor descriptions and testing, ECU diagnosis
Transmission Manual:
Clutch system, manual transmission assembly, disassembly, gears, bearings, linkages, fluid specifications
Transmission Automatic:
Automatic transmission assembly, disassembly, torque converter, hydraulic control, valve body, planetary gear sets, electronic control unit (TCU), fluid specifications
Drivetrain:
Front-wheel drive (FWD) system, axles, driveshafts, CV joints, differentials
Suspension:
Front suspension (MacPherson struts), rear suspension (multi-link), springs, shock absorbers, control arms, bushings, wheel alignment specifications
Steering:
Power steering system, steering gear, pump, hoses, steering column, tie rods, alignment
Brakes:
Front disc brakes, rear disc brakes (or drum depending on trim), hydraulic system, master cylinder, brake booster, ABS system, parking brake, fluid specifications
Electrical System:
Battery, charging system (alternator, starter), lighting systems (headlights, taillights, interior), power windows, power locks, mirrors, horn, fuse box locations and diagrams, relay functions
Body And Frame:
Body panel removal and installation, doors, hood, trunk, bumpers, interior trim, glass, seals, chassis structure
HVAC:
Heating, ventilation, and air conditioning (HVAC) system, blower motor, evaporator, condenser, refrigerant, operation and diagnosis
Safety Systems:
Airbag system (SRS) components and diagnosis, seatbelt mechanisms
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, air filter replacement, brake pad replacement, belt inspection and replacement, tire rotation
Troubleshooting:
Diagnostic charts for common symptoms (e.g., engine no-start, poor performance, strange noises), fault code interpretation and resolution
Repair:
Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation
Diagnostics:
Detailed procedures for using diagnostic tools (e.g., OBD-II scanner), voltage and resistance checks for electrical components, pressure testing for fuel and cooling systems
Replacements:
Replacement procedures for all major and minor components across all systems
Adjustments:
Torque specifications for fasteners, wheel alignment adjustments, parking brake adjustments, belt tension adjustments
Technical Depth
Scope:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds
Detail Level:
Detailed diagnostic procedures, exploded views of components, wiring diagrams, component specifications
Specifications:
Torque values, clearances, fluid types and capacities, electrical resistance values, diagnostic parameters
Wiring Diagrams:
Complete electrical system wiring diagrams for all major circuits
Special Tools:
Identification of necessary special tools for specific repair procedures
📊 Manual Specifications
File Format
Type:
PDF
Searchable:
Likely searchable text-based PDF (standard for good quality manuals)
Print Quality
Resolution:
High resolution suitable for printing individual pages or the entire manual
Binding Type
Delivery Method:
Digital Download (PDF)
Paper Type
Printing Recommendation:
Standard printer paper for home or professional printing
⚙️ Engine Specifications
Primary Engine
Engine Code:
4G69 (2.4L SOHC MIVEC)
Displacement:
2378 cc (2.4 Liters)
Configuration:
Inline-4 Cylinder
Valvetrain:
SOHC (Single Overhead Camshaft) with MIVEC (Mitsubishi Innovative Valve timing Electronic Control)
Performance
Horsepower:
157 hp @ 5700 rpm (approx.)
Torque:
162 lb-ft @ 4000 rpm (approx.)
Fuel System
Induction:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 Octane Recommended)
Optional Engine
Engine Code:
6G75 (3.8L SOHC MIVEC V6)
Displacement:
3828 cc (3.8 Liters)
Configuration:
V6
Horsepower:
230 hp @ 5700 rpm (approx.)
Torque:
255 lb-ft @ 4000 rpm (approx.)
🔧 Transmission
Standard
Type:
5-speed Manual Transmission (often standard on base models)
Optional
Type:
4-speed Automatic Transmission (INVECS-II)
Features:
Sportronic (Manumatic shifting capability)
Fluid Specifications
Manual Fluid:
API GL-4, SAE 75W-85 or SAE 75W-90 gear oil (Consult manual for specific Mitsubishi specification)
Automatic Fluid:
DIAQueen ATF-SP III (or equivalent DEXRON III/MERCON compatible ATF, verify specific application)
📐 Dimensions
Exterior
Length:
Approx. 189.1 inches (4803 mm)
Width:
Approx. 70.7 inches (1796 mm)
Height:
Approx. 57.7 inches (1466 mm)
Wheelbase:
Approx. 106.3 inches (2700 mm)
Weights
Curb Weight:
Approx. 3250-3450 lbs (1474-1565 kg) depending on trim and engine
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (Driver and Passenger)
NHTSA Side Impact:
5-Star (Front and Rear Passengers)
IIHS Front Impact Small Overlap:
Not tested or rated for this specific year
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Available Traction Control System (TCS) on some trims
Electronic Stability Control:
Available Electronic Stability Control (ESC) on some trims
Passive Features
Airbags:
Front dual-stage airbags, front side-impact airbags, available front and rear side curtain airbags
Seatbelts:
3-point seatbelts with pretensioners and load limiters
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player, optional Rockford Fosgate premium audio system, auxiliary input jack
Navigation:
Optional factory-installed navigation system
Driver Assistance
Cruise Control:
Standard cruise control
Tire Pressure Monitoring:
Not typically standard on this model year
Connectivity
Bluetooth:
Not typically standard on this model year, aftermarket solutions available
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,750 miles (6,000 km) or 3 months, whichever comes first; or 7,500 miles (12,000 km) or 6 months with synthetic oil (refer to owner's manual for exact specification)
Engine Air Filter:
Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km)
Cabin Air Filter:
Inspect every 15,000 miles (24,000 km), replace as needed or every 15,000-30,000 miles (24,000-48,000 km)
Spark Plugs:
Platinum or Iridium spark plugs typically have a longer interval, check manual for specific mileage (e.g., 60,000-100,000 miles)
Transmission Fluid Change:
Every 30,000 miles (48,000 km) for automatic transmission, or as indicated in owner's manual. Manual transmission fluid typically has a longer service interval.
Fluid Specifications
Engine Oil Capacity:
Approx. 4.5 Quarts (4.3 Liters) with filter for 2.4L engine; Approx. 5.0 Quarts (4.7 Liters) with filter for 3.8L V6 engine
Engine Oil Type:
SAE 5W-30 (API Certified, ILSAC GF-4 or newer)
Coolant Type:
Mitsubishi Super Long Life Coolant (or equivalent ethylene glycol based coolant with 50% deionized water)
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Engine Mounts:
Premature wear and failure of engine mounts leading to vibrations and clunking noises
Suspension Components:
Wear on sway bar links, control arm bushings, and ball joints, leading to knocking or rattling sounds
Power Steering:
Leaking power steering pump or hoses, or noisy operation
Catalytic Converter:
Occasional failure or clogging, especially on higher mileage vehicles
Automatic Transmission:
Hesitation or rough shifting, potential for solenoid issues (less common than some competitors)
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
Established Japanese automaker with a long history in automotive manufacturing and motorsports.
Model Evolution
Galant Lineage:
The Galant has been produced since 1969, evolving through multiple generations with various body styles and powertrains. The 2006 model is part of the eighth generation (1996-2006), which saw a significant design update in 2004.
Production
Manufacturing Location:
United States (Normal, Illinois) and Japan
🏆 Awards & Recognition
Recognitions
Jd Power Dependability:
Mitsubishi models generally ranked in the mid-to-lower tier for dependability in this era, though specific Galant awards are less common.
Ratings
Consumer Reports Ratings:
Mixed ratings for reliability and owner satisfaction, often outshone by key Japanese competitors.
Certifications
Emissions Standards:
Compliant with EPA emissions standards for the 2006 model year.
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