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Mitsubushi GTO 3000GT Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: GTO / 3000GT Codename: Z16A (AWD models), Z15A (FWD models) Badge Engineering Sibling: Dodge Stealth / Chrysler Stealth Generation Generation Code: First Generation...
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Mitsubushi GTO 3000GT Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
GTO / 3000GT
Codename:
Z16A (AWD models), Z15A (FWD models)
Badge Engineering Sibling:
Dodge Stealth / Chrysler Stealth
Generation
Generation Code:
First Generation (Z10)
Generation Years:
1990-1998
👋 Introduction
Market Position
Vehicle Class:
Grand Tourer / Sports Car
Market Segment:
High-performance, technologically advanced coupe
Competitive Analysis
Primary Competitors:
Nissan 300ZX (Z32), Toyota Supra (Mk IV), Mazda RX-7 (FD), Chevrolet Corvette (C4/C5)
Key Features
Distinguishing Technologies:
Active Aerodynamics (Active Front Spoiler, Active Rear Wing), ECS (Electronically Controlled Suspension), AWS (All-Wheel Steering - on most AWD models)
Manual Value Proposition
Target Audience:
Professional mechanics and DIY enthusiasts seeking to maintain, repair, or restore their Mitsubishi GTO/3000GT or Dodge/Chrysler Stealth.
Benefits For Owner:
Enables cost savings on repairs and maintenance, empowers owners with in-depth knowledge of their vehicle's systems, provides access to dealer-level technical data.
📋 Manual Details
Coverage Areas
Model Years Covered:
1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998
Market Regions Covered:
Japan (GTO), North America (3000GT/Dodge Stealth)
Page Count
Page Count:
1900+ pages
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Intake & Exhaust, Cooling, Lubrication, Clutch, Manual Transmission, Automatic Transmission, Propeller Shaft
Chassis:
Front Suspension, Rear Suspension, Brakes, Wheels & Tires, Power Steering
Electrical And Body:
Electrical Systems, SRS (Airbag), Heating & Air Conditioning, Bodywork, Emission Control System
Procedures Included
Maintenance And Repair:
General Maintenance, Scheduled Servicing, Troubleshooting, Component Removal & Installation, Component Overhaul, Diagnostic Procedures
Technical Depth
Depth Of Coverage:
Comprehensive; covers basic maintenance to full engine and transmission rebuilds, including detailed electrical schematics and diagnostic flowcharts.
📊 Manual Specifications
File Format
File Size:
104 MB
Delivery Method:
Digital Download (ZIP Archive)
Print Quality
Diagram Resolution:
High Definition
Readability:
Readable on any device with a PDF reader. Printable.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
Software Requirements
PDF Reader:
Adobe Acrobat Reader (Free Download)
Unzipping Software:
WinZip or WinRAR (Free Download)
Operating Systems:
All Windows Versions, All Mac Versions
⚙️ Engine Specifications
Primary Engine
Engine Code:
6G72
Engine Configuration:
60-degree SOHC V6 / DOHC V6
Displacement:
3.0 Liters (2972 cc)
Bore X Stroke:
84.5 mm x 88.0 mm
Compression Ratio:
8.7:1 (Non-Turbo), 8.0:1 (Twin-Turbo)
Performance
Non Turbo Horsepower:
Approx. 218-222 hp @ 6000 rpm (depending on year/market)
Non Turbo Torque:
Approx. 200-205 lb-ft @ 4500 rpm (depending on year/market)
Twin Turbo Horsepower:
Approx. 300-320 hp @ 6000 rpm (depending on year/market)
Twin Turbo Torque:
Approx. 315-332 lb-ft @ 3000-4500 rpm (depending on year/market)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Multi-port fuel injection
Turbocharged Fuel System:
Twin-turbocharged, intercooled, using Denso electronic fuel injectors.
Valvetrain
Camshafts:
SOHC (Single Overhead Camshaft) or DOHC (Double Overhead Camshaft), 24 valves total.
🔧 Transmission
Standard
Standard Transmission:
5-Speed Manual Transmission
Optional
Optional Transmission:
4-Speed Automatic Transmission (with Sportronic shifter on later models)
Features
AWD Transmission Features:
Viscous coupling center differential and planetary gear center differential (active transfer case on later models)
Fluid Specifications
Manual Transmission Fluid:
API GL-3 or GL-4 SAE 75W-90 synthetic gear oil (Refer to manual for exact specification)
Automatic Transmission Fluid:
Dexron II/III or equivalent (Refer to manual for exact specification)
📐 Dimensions
Exterior
Length:
Approx. 4630 mm (182.3 in)
Width:
Approx. 1840 mm (72.4 in)
Height:
Approx. 1250 mm (49.2 in) (Varies slightly by model/spoiler)
Wheelbase:
Approx. 2500 mm (98.4 in)
Weights
Curb Weight:
Approx. 1540 kg - 1780 kg (3400 - 3925 lbs) (Varies by trim and drivetrain)
Gross Vehicle Weight Rating:
Refer to vehicle's compliance plate.
Towing Capacity:
Not recommended for towing.
🛡️ Safety Features
Ratings
NHTSA Ratings:
Not extensively rated by NHTSA for this period; focus on occupant protection systems.
Active Features
Active Safety Features:
ABS (Anti-lock Braking System), AWS (All-Wheel Steering on applicable models), ECS (Electronically Controlled Suspension on applicable models)
Passive Features
Passive Safety Features:
Driver and Passenger Airbags (SRS), Reinforced Safety Cell, Crumple Zones
💡 Technology Features
Infotainment
Audio System:
Factory premium audio systems, often with cassette and CD players, and amplifier. Upgrades are common.
Driver Assistance
Driver Assistance Systems:
ABS, Cruise Control. Advanced systems like AWD and AWS were key technological features.
Connectivity
Connectivity Features:
Limited by era; primarily focused on vehicle performance and comfort features. No modern Bluetooth or USB integration from factory.
Performance Tech
Active Aerodynamics:
Adjustable front spoiler and rear wing (Twin-Turbo models) for optimized downforce at speed, controlled electronically.
Electronically Controlled Suspension:
Selectable suspension modes (Comfort, Sport) with adjustable damping rates (ECS models).
All Wheel Steering:
Rear wheels steer in phase or counter-phase with front wheels for improved handling and stability (AWS models).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750-5,000 miles or 6 months (Refer to manual for specific grade and viscosity).
Timing Belt Replacement:
Approximately 60,000 miles or 5 years (Critical for interference engine design).
Fluid Specifications
Engine Oil Type:
API SG/SH, ILSAC GF-1 or higher. Viscosity: 10W-30 or 5W-30 recommended (Refer to manual).
Coolant Type:
Ethylene glycol based antifreeze (50/50 mix with distilled water) for -37°C (-35°F) protection. Refer to manual for specific Mitsubishi coolant type.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Problems Engine:
Oil leaks from valve covers and oil pan, cracked spark plug boots, fuel injector issues, potential for oil sludge buildup if maintenance is neglected, failing water pumps and radiators.
Common Problems Transmission:
Clutch wear (manual), torque converter issues (automatic), potential for differential leaks.
Common Problems Electrical:
Corroded connectors, failing power antenna, issues with active aerodynamic components, faulty gauge clusters.
Common Problems Suspension Steering:
Worn ball joints and control arm bushings, leaky ECS hydraulic lines (if equipped), rear-wheel steering actuator issues.
Parts Catalog Reference
Part Number Availability:
Manual provides detailed diagrams and component identification, aiding in sourcing correct part numbers (though not a dedicated parts catalog).
📚 Vehicle History
Brand Heritage
Brand Focus:
Mitsubishi's history of rally racing (Lancer Evolution) and advanced automotive technology.
Model Evolution
Initial Concept:
Designed as a halo car, showcasing Mitsubishi's technological prowess, competing with European and Japanese sports car heavyweights.
Facelifts And Updates:
Key updates included: Revised front bumper and grille (1994), enlarged spoiler on Twin-Turbo models (1994), OBD-II compliance (1996), improved horsepower on Twin-Turbo models (1996).
Production
Production Years:
1990-2000 (Global Production)
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Car And Driver Features:
Frequently featured in 'Car and Driver' and 'MotorTrend' as one of the most technologically advanced cars of its era.
Popular Mechanics Features:
Recognized by 'Popular Mechanics' for its innovative features and performance.
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